基于Cimatron的并联机床后置处理系统研究与实现-机械电子工程专业论文.docxVIP

万方数据 万方数据 摘 要 并联机床是集机构学、机器人技术、数控技术等于一体的全新构型数 控机床，与传统的串联机床相比，有其独特的优点。5UPS/PRPU 作为一种 新型五自由度并联机床，可以实现空间任何复杂曲面的加工。 本文从并联机床的应用角度出发，开发基于 Cimatron 的并联机床后置 处理系统，对零件刀具轨迹文件的后置处理以及生成并联机床可以识别的 代码等问题进行了研究。解决了并联机床空间复杂曲面编程的问题，提高 了编程效率，使并联机床安全可靠且高效地工作。主要研究内容如下： 根据已有的并联机床的运动模型，介绍了动平台姿态的描述方法，分 析了并联机床的数控加工特性和并联机床加工的工艺特点。 阐述了面向并联机床刀具轨迹的插补、刀位数据变换、刀位数据分解、 由刀位数据计算杆长、驱动杆速度计算和校验、各种干涉校验等并联机床 后置处理算法。 阐述了 5-UPS/PRPU 并联机床后置处理器的设计原则和功能，研究了 Cimatron 的后置处理器和并联机床的后置处理系统的功能和结构。并提出 了面向 5-UPS/PRPU 并联机床后置处理系统软件的总体结构，给出了系统 软件的信息流程。用 Visual Basic 语言开发了基于 Cimatron 的并联机床后置 处理系统。用曲面加工的 Adams 仿真，验证了后置处理器的正确性。 关键词 并联机床；5-UPS/PRPU；Cimatron；后置处理；Adams 仿真 I Abstract Parallel machine tool (PMT) , a new-style NC machine tool ,integrates mechanism, robotic technology and NC technology into a coherent whole. Comparing to traditional machine tool, it has the unique feature. As a new-style 5-DOF parallel machine tool, 5UPS/PRPU can process any complicated surfaces. From the application perspective of PMT, the problem of cutter location file generated in the Cimatron CAD/CAM system that is translated into the code identified by PMT NC system is studied, in order to solve the difficult programming problem of PMT spatial free-form surface and improve the machining efficiency. The main contributions are as follows: Kinematics model of PMT and the orientation description method of the mobile platform are introduced. The character of NC machine and machining technique character of PMT is analyzed. In the data processing, a serials of algorithm including cutter location interpolation, coordination system transform, kinematics decompose, and interference detection, etc are studied. The design principle, function, general structure and process of post- processing for 5-UPS/PRPU PMT are introduced. The post-processor of Cimatron and the function and structure of post-processing system of PMT are analyzed. The general structure of post-processing system oriented 5-UPS/PRPU PMT is put forward. At the same time, the informat