基于共振解调技术和小波分析的故障诊断-控制理论与控制工程专业论文.docxVIP

武汉科技大学硕士学位论文 武汉科技大学硕士学位论文 第1页 摘 要 机械传动的轴承、齿轮等关键部件的故障信号中都含有冲击信息，通过对冲击信息的 提取可以对设备做出精密诊断。共振解调技术和小波分析为从机械的振动信号中提取所夹 带的微小冲击提供了理论依据。 本文建立了共振解调技术的数学模型，并求解了该模型的脉冲响应，为硬件提取冲击 提供了理论依据。介绍了小波分析的基本理论，分析了连续小波在故障诊断中的优点，并 给出了三种基于小波分析的冲击提取方法(连续小波、离散小波、基于小波模极大值的包络 分析)，每种方法都给出了应用实例，分析结果一致。 在共振解调和小波分析理论基础上，采用华邦单片机(W77E58)和凌阳单片机 (SPCE061A)研制出了故障诊断仪。W77E58控制液晶屏，组成人机交互界面；SPCE061A 用于采集数据，实现了FFT和小波包分解算法，有效地提取了冲击信号，并验证了故障诊 断仪的准确性。 共振解调技术已成功地应用于武汉钢铁公司和安阳钢铁公司的高速线材轧机生产线， 获得了很大的经济效益。 关键词：共振解调，小波分析，故障诊断，单片机 第1I页 第1I页 武汉科技大学硕士学位论文 Abstract The impulse signal iS contained in the fault signals of some pivotal components such as gears and axletrees．Extracting weensy impact information is all important method to diagnose equipment．Resonance demodulation and wavelet analysis provide theories basis for extracting impulse signal form vibration signal． The math model of resonance demodulation iS established in the PaDer and its impulse response is worked out．11liS provides theories basis for extracting impulse by hardware．耵liS paper introduces basic theories ofwavelet analysis and analyses the merits of continuous wavelet transform which iS used fault diagnosis．Three methods of extracting impulse rcontinuous wavelet transform。diserete wavelet transform and envelope analysis based 011 maximum of wavelet modulus、are introduced．Every method iS gave an applied example and analytic results are consistent． Using Winbond MCU(W77E58)and Sunplus MCU(SPCE061A)develops fault diagnosis apparatus based on resonance demodulation and wavelet analysis．W77E58 controls LCD，which constitute man-machine interaction interface．SPCE061A acquires data and algorithm ofFFT and wavelet packet decomposition is implemented in it．n圮fault diagnosis apparatus effectively extracts imptflse signal and its accuracy is proved by experiment． Resonance demodulation technology has succeeded in aDplication on product line of rolling mill of high，speed wire in Wu Han