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Abstract Design of the Online Defects Detection System for Product Surface Based On Machine Vision
Design of the Online Defects Detection System for Product Surface Based on Machine Vision Abstract
With the technical progress in industrial manufacturing, the requests about product quality have been demanding increasingly. The traditional artificial detection has become a key factor preventing the development of inspection industry. Recently, the fast developed machine vision technology was more and more widely used in the inspection of the defects on the surface of the product, which improve both the efficiency and accuracy of the detection of the detection process. In this thesis, an online defect detection system is designed for paper based on machine vision.
A hardware platform is first developed for online capturing of the paper image based on the framework of the paper examining machine and in combination with other
components such as the video camera, the light source, the lens , the industrial personal
computer and the coder. Second, simple and effective algorithms are developed for enhancing, thresholding, morphological processing of the captured images and also for extracting features from those images. Upon implementing these algorithms, defects such as the spots , scratches, and the drape can be detected whose information such as the abscissa, the ordinate, the size as well as the type of the defect can be obtained. Thirdly, system software packages including the image acquisition module, camera setting module, flaws information displaying, menu module and query module are designed, after which module of the image processing algorithms are embedded to the system software. Finally, the performance of the whole system developed is tested.
Testing results demonstrate that our developed system is suitable for flaw detection on product at a production line with a speed of 150m/min. The resolution is up to 0.25mm×0.
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