残膜捡拾机机架及梳齿的仿真设计与试验.PDFVIP

安徽农业大学学报, 2019, 46(1): 203-208 Journal of Anhui Agricultural University [DOI] 10.13610/ki.1672-352x006 网络出版时间：2019/3/18 10:56:06 [URL] /kcms/detail/34.1162.s1454.012.html 残膜捡拾机机架及梳齿的仿真设计与试验 * 梁长江，吴雪梅 ，王浦舟，李国昌，陶佩杰，张富贵 (贵州大学机械工程学院，贵阳 550025) 摘 要：机架和梳齿是残膜捡拾机的主要承载部件，为了研究机架的振动特性，利用有限元分析软件对机架进 行模态分析，结果表明，机架的固有频率和外激频率相差较大，可以有效避免共振的发生。为了研究梳齿设计的合 理性，利用离散元分析软件进行梳齿应力应变的正交试验，并利用Design Expert 软件进行曲面响应分析，结果表 明，梳齿作业时运动速度越大，入土深度越大，入土角度越小，所受的土壤阻力越大。以耦合的方式分析得到梳齿 的受力云图和变形量，结果表明，梳齿齿尖处受力最大，变形最大，其最大等效应力为183.4 MPa，最大变形量为 20.949 mm ，经校核梳齿的设计符合要求。样机捡拾率的田间试验结果高达85% 以上，满足捡拾要求。 关键词：残膜捡拾机；机架；模态分析；梳齿；曲面响应 中图分类号：S225.23 文献标识码：A 文章编号：1672352X (2019)01020306 Simulation design and experimental on frame and comb teeth of the residual plastic film picker LIANG Changjiang, WU Xuemei, WANG Puzhou, LI Guochang, TAO Peijie, ZHANG Fugui (College of Mechanical Engineering, Guizhou University, Guiyang 550025) Abstract: The frame and comb teeth are the main bearing components of the residual plastic film picker. In order to study the vibration characteristics of the frame, ANSYS Workbench was used to perform modal analysis on the frame. The results showed that the great difference between the inherent frequency and the external fre- quency of the frame could effectively avoid the occurrence of resonance. In order to design the structural parame- ters of the comb, based on EDEM, the stress and strain was analyzed by the orthogonal experiment. Moreover, the surface response analysis was performed to the comb based on Design Expert. The results indicated that the greater the forward speed of the comb moved, the deeper it stuck into