新型异型条烟分拣机的设计-烟草科技.PDFVIP

2018 年9 月 烟草科技 Sep. 2018 第51 卷第9 期 Tobacco Science Technology Vol. 51 No. 9 新型异型条烟分拣机的设计 谢明金，杜国锋，蔡定刚，潘松君 中烟机械技术中心有限责任公司，上海市浦东新区金海路1000 号10 栋 201206 摘要：为解决传统立式分拣机工作效率低且生产成本高等问题，基于立式分拣机的结构和分拣方式，通 过理论计算设计了新型异型条烟分拣机。该设备主要由补烟装置、储烟柜、出烟装置等部分组成，将条 烟按规格尺寸分别存放在储烟柜的烟仓中，补烟装置对条烟数量不足的烟仓自动补烟，出烟装置按订单 需求自动出烟。随机选取40 种异型条烟作为分拣对象，对两种分拣机性能进行测试，结果表明：新型分 拣机运行稳定，与立式分拣机相比，分拣量提高1 493 条/h ，烟仓储量增加400 条，操作人员减少2 人，设 备停机次数减少3 次/h 。该设备可为提高异型条烟分拣效率和减少人工成本提供技术支持。 关键词：异型条烟；分拣机；补烟装置；储烟柜；出烟装置 中图分类号：TS438 文献标志码：B 文章编号：1002-0861 （2018 ）09-0085-06 Designofanewtypesorterforcigarettecartonsofdifferentsizes XIE Mingjin, DU Guofeng, CAI Dinggang, PAN Songjun China Tobacco Machinery Technology Center Co., Ltd., Shanghai 201206, China Abstract: In order to promote the sorting efficiency and lower the production cost, a new type sorter for cigarette cartons of different sizes was designed on the basis of the structure and sorting means of traditional vertical sorter. The new sorter is mainly composed of a carton offsetting device, a carton storage and a carton discharger. Cigarette cartons are stored in different compartments in the carton storage according to their sizes separately, the offsetting device put cartons into the compartment which is not fully filled automatically, and the carton discharger released cartons according to the demands of orders automatically. Traditional and new type sorters were tested with 40 variants of cigarette cartons, the results showed that the new sorter operated stably, raised sorting capability by 1 493 carton/h, the storage reserved 400 more cartons, reduced 2 operators, and the machine shutdown decreased by 3 times/h comparing with the traditional sorter. T