毕业论文-U型管件结构及其模具设计.doc

PAGE 1 本科毕业论文 （20 届） U型管件结构及其模具设计 专业：机械设计制造及其自动化 摘要：本课题主要研究地源热泵系统中的管件产品,具体是以U型弯管件产品为例展开论述。U型弯主要是为了在铺设管道过程中起到管道的折回铺设接头连接作用，呈U型结构。通过对U型管件产品的造型设计，注塑工艺分析，给出合理的模具设计方案并且完成U型管件的模具设计，同时借助模流分析软件确定合理的参考注塑工艺，结合生产调试并确定合适的注塑工艺，从而保证产品达到设计意图。本课题研究的重点和难点在于模具的抽芯机构，芯子需要分节处理，对于保证入芯及出芯的准确有一定难度。本课题的设计研究采用了多种设计软件，例如AIP2010（Autodesk Inventor Professional 2010）、Moldflow insight 6.1，综合利用这些设计软件，对整个设计结果进行分析和优化处理，使设计结果趋于理想状态。 关键词：U型管件；注塑模具；设计软件；抽芯机构； U-Pipe structure and the mold design Abstract：This project mainly research the Pipe fittings in Ground Source Heat Pump, U-Pipe is a specific example to expand discussion. U-bend is mainly to play a turn back of the laying connection role in the process of laying pipe,which is U-type structure.Base on the modeling design of U-Pipe fittings product ,injection molding process analysis, mold design is given a reasonable and complete the U-Pipe fittings mold design, at the same time mold flow analysis software will give a reasonable injection process, with production debugging and to determine Suitable injection molding process, to ensure that products meet the design intent.The focus of this research and the difficulty lies in the mold core pulling, cores need to deal with sub-section, Ensuring the accuracy of into or out the core have some difficulties. This design study used a variety of design software, such as, AIP2010 (Autodesk Inventor Professional 2010), Moldflow insight 6.1, the integration of these design software, analysis and optimization to the results of the entire design, design results tend to the ideal. Keywords: U-pipe; Injection mold; Design Software; Core pulling; 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc293082660 1 绪论 PAGEREF _Toc293082660 \h 1 HYPERLINK \l _Toc293082661 1.1 设计背景和设计的意义 PAGEREF _Toc293082661 \h 1 HYPERLINK \l _Toc293082662 1.2管件注塑生产流程简介 PAGEREF _Toc293082662 \h 2 HYPERLINK \l _Toc293082663 2 产品设计 PAGEREF _Toc293082663 \h 3 HYPERLINK \l _Toc293082664 2.1塑料产品材料介绍与选择 PAGEREF _Toc293082664 \h 3 HY