毕业论文-S形梁冲压模具设计及变形过程分析.doc

PAGE PAGE 30 本科毕业论文 （20 届） S形梁冲压模具设计及变形过程分析 专业：机械设计制造及其自动化 摘 要：随着制造业的发展，中国模具行业呈现高速发展，但是模具的制造周期长，产品的不稳定因素多，以往冷冲压成型过程中的减薄、变形、回弹变形控制都依赖于工人经验，使得模具的调试周期延长，制造成本增加。本文以S梁成形为例，论述了S梁的模具设计过程及利用Dynaform对板料进行有限元分析，并进一步改进工艺参数。旨在利用有限元模拟的方法提前预测了冲压成型过程中可能出现的缺陷，以提高了模具制造的效率。 关键词：模具；DynaForm；有限元分析；冲压 S-Beam Punch Mould Design And Deformation Process Analysis Abstract: Along with the development of the manufacturing industry, China mold and die industry present high-speed development, But mould manufacturing cycle is long,Unstable factors of product,Previous cold stamping mould with experience to determine master mold thinning 、deformation、rebound Etc. Phenomenon，This greatly increases the mould manufacturing cost,and manufacturing cycle. Taking S beam forming, for example,Discusses the mould design process S beam and utilization are in sheet metal Dynaform fe analysis,And further improve the process parameters.Using finite element simulation method to predict the stamping forming process ahead of possible defects,In order to improve the efficiency of the die manufacturing . Key word: Mold;DynaForm;Process analysis;stamping; 目 录 TOC \o 1-3 \h \z \u HYPERLINK \l _Toc293343902 1 引言 PAGEREF _Toc293343902 \h 1 HYPERLINK \l _Toc293343903 1.1 研究背景 PAGEREF _Toc293343903 \h 1 HYPERLINK \l _Toc293343904 1.1.2 国内研究现状 PAGEREF _Toc293343904 \h 1 HYPERLINK \l _Toc293343905 1.1.3 国外研究现状 PAGEREF _Toc293343905 \h 2 HYPERLINK \l _Toc293343906 2 S梁的模具设计 PAGEREF _Toc293343906 \h 3 HYPERLINK \l _Toc293343907 2.1 工艺分析 PAGEREF _Toc293343907 \h 3 HYPERLINK \l _Toc293343908 2.2 拉深件变形的过程分析 PAGEREF _Toc293343908 \h 3 HYPERLINK \l _Toc293343909 2.3 拉深工艺计算 PAGEREF _Toc293343909 \h 5 HYPERLINK \l _Toc293343910 2.3.1 毛坯尺寸计算 PAGEREF _Toc293343910 \h 5 HYPERLINK \l _Toc293343911 2.3.2 拉深力的计算 PAGEREF _Toc293343911 \h 9 HYPERLINK \l _Toc293343912 2.3.3 压边力计算 PAGEREF _Toc293343912 \h 10 HYPERLINK \l _Toc293343913 2.4 拉深模结构设计 PAGEREF _Toc293343913 \h 10 HYPERLINK \l _Toc293343914 2.4.1 压边圈及