玻璃配合料预热技术的理论与模拟分析-硅酸盐学报.PDF

第 46 卷第 7 期 硅 酸 盐 学 报 Vol. 46 ，No. 7 2 0 1 8 年 7 月 JOURNAL OF THE CHINESE CERAMIC SOCIETY July ，2018 DOI ：10.14062/j.issn.0454-5648.2018.07.21 玻璃配合料预热技术的理论与模拟分析 陶天训，倪晶晶，陈淑勇，杨 杨，王友乐 (浮法玻璃新技术国家重点实验室；中建材蚌埠玻璃工业设计研究院有限公司，安微 蚌埠 233000) 摘 要：对玻璃配合料预热技术进行了理论分析，并计算了配合料预热过程的热耗；利用 GFM 软件模拟分析了配合料预热 技术对浮法玻璃窑炉能耗、熔化效果和玻璃液质量的影响。窑炉热平衡与数值模拟结果表明，利用烟气余热可将配合料预热 至 350~450 ℃，窑炉单耗降低 15%，玻璃液质量指标提高 10%，同时可以显著提高窑炉熔化能力。 关键词：烟气余热；预热；玻璃配合料；数值模拟 中图分类号：TQ171 文献标志码：A 文章编号：0454–5648(2018)07–1034–09 网络出版时间：2018–04–23 Theoretical and Simulated Study of Glass Batch Preheating TAO Tianxun, NI Jingjing, CHEN Shuyong, YANG Yang, WANG Youle (State Key Laboratory of Advanced Technology for Float Glass; CNBM Bengbu Design Research Institute for Glass Industry Co., Ltd., Bengbu 233000, Anhui, China) Abstract: The glass batch preheating process was analyzed theoretically, and the preheating heat consumption was calculated. For a sample float glass furnace, the influence of batch preheating technics on the energy consumption, melting performance and glass quality was investigated based on the numerical simulations via a software named GFM. According to the heat balance analysis and numerical simulation results, glass batch can be preheated to 350‒450 ℃ with the furnace flue gas. With the application of batch preheating technics, the furnace energy consumption is reduced by 15% while the quality of glass melt is increased by 10%, and the melting capacity of the furnace is also enhanced. Keywords: waste heat of flue gas; preheat; glass batch; numerical simulation 玻璃工业属于高耗能产业，其能源成本占总生 传统玻璃窑炉的