六西格玛设计与可靠性设计.pdfVIP

Design for SixSigma(DFSS) Design for Reliability(DFR) 六西格玛设计和可靠性设计 The Journey 1998 Seagate adopts Six Sigma defect reduction, cost savings 1999 Lean in Manufacturing 2001 DFSS in Supply Chain Product Process Development Intro BE July 2010 Page 2 DFSS in the Beginning Iterative Predictive Use of historical requests Requirements hierarchy Test and re-test Model building Short term estimates Long term estimates Isolated CTQ optimization System optimization Initial Approach: Top down Educate the masses in design centers - “DFSS Certified” DFSS Foundation 2 weeks of Statistics DFSS Project Systems Engineering 3 days Train the suppliers and factory BrB/BB/MBBs in DFSS Intro BE July 2010 Page 3 What Is Design for Six Sigma? Design for Six Sigma (DFSS): Allows us to set “need-based” requirements for CTQs and to evaluate our capability to meet those requirements. Is a process that focuses on predictive product design. Emphasizes the use of statistical methods to predict product quality early in the design process. Is a complement to good engineering/decision making practices. Intro BE July 2010 Page 4 Six Sigma Improvement Methodology Define 1 YES NO 1. A high level Business need is