基于应变梯度塑性理论的纪念币压印成形数值模拟-中国机械工程.PDF

第 29 卷 第 11 期 中 国机 械 工 程 Vol.29 No. 11 2018 年6 月 CHINA MECHANICAL ENGINEERING pp. 1369- 1374 基于应变梯度塑性理论的纪念币压印成形数值模拟 1 2 2 2 易国锋 李巧敏 钟 文 柳玉起 1. 湖北工业大学机械工程学院，武汉，430068 2. 华中科技大学材料成形与模具技术国家重点实验室，武汉，430074 摘要：为了准确体现纪念币压印成形工艺中由于精细浮雕导致的尺寸效应，从Taylor 位错模型出 发，基于应变梯度塑性理论，建立了压印成形的本构方程。采用纳米压痕试验，获得了Ag999 的材料内 禀尺寸以及统计存储位错密度和几何必须位错密度的非线性耦合关系。将建立的本构方程用于计算某 钥匙纪念币压印成形过程中的压印力变化曲线，并与试验结果进行对比，结果表明，建立的本构方程能 够体现压印成形工艺中的尺寸效应，可有效改善压印力的预测精度。 关键词：纪念币；压印成形；Taylor 位错模型；应变梯度塑性；尺寸效应 中图分类号：TP391.9 DOI ：10.3969/j.issn. 1004- 132X.2018.11.018 开放科学（资源服务）标识码（OSID）： CoiningSimulationofCommemorativeCoinsBasedon StrainGradientPlasticityTheory YI Guofeng1 LI Qiaomin2 ZHONG Wen2 LIU Yuqi2 1. School of Mechanical Engineering ，Hubei University of Technology ，Wuhan ，430068 2. State Key Laboratory of Materials Processing and Die Mould Technology ，Huazhong University of Science and Technology ，Wuhan ，430074 Abstract：To exactly describe the size effects caused by the fine patterns in coining simulation of commemorative coins ，a constitutive equation was developed based on the Taylor dislocation model and the strain gradient plasticity theory. A nanoindentation test was conducted to obtain the mechanical properties of the Ag999 material ，including the intrinsic material length and the nonlinear coupling relation between the statistically stored dislocation density and the geometrically necessary dislocation density. The proposed constitutive equation was applied to calculate the coining processes of a key-shaped coin ，with the obtained coining force curves compared with the experimenta