激光熔覆镍基合金陶瓷涂层的研究-材料加工工程专业论文.docxVIP

辽宁工程技术人学硕士学位论文激光熔覆镍基合金陶瓷涂层的研究 辽宁工程技术人学硕士学位论文 激光熔覆镍基合金陶瓷涂层的研究 摘 要 试验针对抽油泵柱塞表面进行研究，在丑5钢表面激光熔覆镍基自熔合金， 通过改变工艺参数，观察并测定熔覆层的组织结构及其腐蚀、磨损性能，并与 火焰喷焊工艺进行性能比较，优化工艺参数，研究结果具有实际意义。在镍基 合金激光熔覆涂层基础上加入不同含量的碳化钨颗粒，并通过显微组织、力学 性能和耐蚀性能测试，找到耐磨性、耐蚀性较好的熔覆层。实验结果表明：镍 基合金涂层可以满足柱塞激光熔覆的需要，硬度可以达到HRc60以上，耐磨性 提高了2．16倍，耐蚀性较火焰喷焊涂层也提高很多；对于镍基合金最佳比能量 密度为120J／ram3；当WC质量分数在35％左右时，如果采用合适的比能量密 度(120 J／ram3)，其洛氏硬度达到HRAS0．53，比原火焰喷涂涂层硬度提高很 多，耐磨性提高2．56倍，耐蚀性在镍基合金涂层基础上又提高了很多，它是耐 磨性耐蚀性较好的熔覆层。 关键词：镍基陶瓷涂层；比能量密度；力学性能；耐蚀性能 辽宁]二程技术大学顾j：学位论文Study 辽宁]二程技术大学顾j：学位论文 Study on Ceramic Coating of Laser Cladding Ni—based Alloy with WC ABSTRACT The laser cladding technology Oil the surface of 3 5 steel with Ni—based self-fluxing alloy is studied．On the base of its microstructure and property of wear resistance，the cladding technology is greatly improved than that of the flame By the studies of microstructurc，mechanical property and corrosion resistance， the cladding layer with different amount of WC particle in Ni matrix is obtained． The results show that the Ni-based alloy coating call be used in piston．Its hardness is higher than 60(HRc)，and wear resistance and corrosion resistance are more excellent than the layer of flame cladding．For the Ni—base alloy，the best specfic energy density is 120J／mm3．If 35％WC(wt％)is added into Ni—based alloy， the coating hardness is HRA90．53，which is higher much than the hardness of flame sprayed layer(HRc39．5)．The wear rate of laser cladded coating is 0．0012632 g／ram2．more than 2．5 times than flame sprayed layer．The corrosion resistance is also further enhanced compared with the Ni—based alloy，indicating that the Ni／WC coating is the cladding layer with good wear and corrosion resistance．The technology of laser cladding for piston is a good and feasible methOd． Key Words：Ni—based ceramic coating；specific energy density；mechanical property； corrosion resistance ．II- 辽宁工程技术大学硕士论文1绪论 辽宁工程技术大学硕士论文 1绪论 1．1激光加工技术 1．1．1引言 激光与计算机是人类20世纪两项最伟大的发明，深刻地影响和改变了人 类文明的历史进程。作为一种特殊光波，激光具有一系列普通光波所无法比拟 的优点，即高度的方向性、