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Programmablelogiccontroller
A programmable logic controller (PLC) or programmable controller is a digital
computer used for automation of electromechanical processes, such as control of
machinery on factory assembly lines, amusement rides, or lighting fixtures.PLCs are
used in many industries and machines.Unlike general-purpose computers,the PLC is
designed for multiple inputs and output arrangements, extended temperature ranges,
immunity to electrical noise, and resistance to vibration and impact. Programs to
control machine operation are typically stored in battery-backed or non-volatile
memory. A PLC is an example of a real time system since output results must be
producedin responsetoinput conditionswithin aboundedtime,otherwiseunintended
operationwill result.
1.History
The PLC was invented in response to the needs of the American automotive
manufacturing industry.Programmable logic controllers were initially adopted by the
automotive industry where software revision replaced the re-wiring of hard-wired
controlpanelswhenproductionmodelschanged.
Before the PLC, control, sequencing, and safety interlock logic for manufacturing
automobiles was accomplished using hundreds or thousands of relays, cam timers,
and drum sequencers and dedicated closed-loop controllers. The process for updating
such facilities for the yearly model change-over was very time consuming and
expensive,aselectriciansneededtoindividually rewireeach and everyrelay.
In 1968 GM Hydramatic (the automatic transmission division of General Motors)
issued a request for proposal for an electronic replacement for hard-wired relay
systems. The winning proposal came from Bedford Associates of Bedford,
Massachusetts.The first PLC, designated the 084 because it was BedfordAssociates
eighty-fourth project, was the result. Bedford Associates started a new company
dedicated to developing, manufacturing, selling, and servicing this new product:
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