铝合金板材电磁脉冲拉深有限元模拟与实验研究-材料加工工程专业毕业论文.docxVIP

AbstractElectromagnetic forming is a high speed forming method that metal is plastically deformed by strong pulsed magnetic force, and compared with the traditional processing technology, has more advantages.However, limited by energy, strength of coil and the deformation mode of sheet metal, it is difficult to be applied in the deep drawing and precise forming of large aluminum alloy plates. In this paper, based on the previous studies, in the electromagnetic pulsed deep drawing process of sheet metal, a method has been adopted to make flange materials of the parts flow in the radial direction. A forming process with characteristics combining the deep drawing-bulging forming has been formed, and the limit of deep drawing can be improved.In this paper, the sequential coupling method was used in the ANSYS software to build the 3D finite element model for the electromagnetic deep drawing of 5052 aluminum sheet, the forming process has been simulated, and the simulation results has been analyzed. The deformation characteristics of the 5052 aluminum alloy plates in the electromagnetic deep drawing process has been obtained, the energy efficiency has been improved. This simulation method considers the effect of workpiece deformation on the magnetic field distribution, can improve the calculation precision of iterative coupling analysis between the electromagnetic field and structure field.The electromagnetic deep drawing process has been studied.The electromagnetic deep drawing experimental platform has been built, and the simulation method has been verified by experiments; the forming limit criterion of sheet metal and influential factors of the limit drawing height have been studied; process parameters have been optimized by use of numerical simulation, then the limit of deep drawing has been further improved and a larger height can be obtained.The influence law of blank diameter, discharge voltage, die fillet radius, blankholder gap and friction coefficient for d