汽车传动系冲击性能实验台控制系统设计文档.docVIP

摘 要 汽车传动系作为汽车动力传动系统中的关键部件，主要由发动机、离合器、变速器、传动轴和驱动桥组成。为确保汽车的安全行驶，必须对汽车传动系零部件的冲击性能指标进行全面检测。汽车传动系冲击性能实验台的意义，在于全面、准确地测试传动系总成零件的耐冲击性及其相关特性，为驾驶员安全提供保障，为生产厂家提高产品质量。 实验中首先对汽车传动系的载荷进行分析，确定影响汽车传动系扭转冲击载荷的主要因素，结合突然接合离合器起步和不分离离合器紧急制动两个典型工况分析传动系冲击载荷情况。 通过对实验台模拟的典型工况及传动系的结构分析，确定实验台机械结构，并设计实验台控制系统。实验台的控制与监测系统采用PC+数据采集卡+PLC联合控制方式。PC作为上位机，PLC作为下位机，实现了系统的动作控制、监控和数据处理。 通过分析实验台控制系统的各组成环节，建立了控制系统的数学模型并进行了性能分析。将模糊控制与PID控制结合起来，提出了一种基于模糊参数自整定PID控制算法。仿真分析表明，设计的方法相对于传统PID法响应速度快，稳态精度和跟随精度高，有较好的鲁棒性。 基于LabVIEW技术，设计了双闭环汽车传动系冲击性能检测系统，实现了系统的数据采集、数据处理、数据库管理等功能。实验结果表明，控制与检测系统的各项性能指标达到了设计要求。 关键词：传动系；冲击性能实验台；控制系统；PID控制；LabVIEW Abstract Automobile power train is the important component of automobile dynamic transmission automobile power-transmission system，including engine、clutch、transmission、transmission shaft and drive axle. In order to ensure the security of automobile driving, it is important to test the impacting durability performance index of automobile power train components. The automobile power train impacting performance test rig durability test rig is the test equipment to test power train performance, which can comprehensively and exactly test the impacting performance and relative characteristic of power train components，which provide security for the driverand improve product quality for manufacturers. In order to stimulate real running conditions of automobile power train, Firstly the load characteristic of auto power train is analyzed. Confirming major factors effected impacting torque of automobile power train are running conditions of sudden jointing clutch start and no separating clutch emergency brake. Through the test-bed to simulate the working conditions and the of power train structure analysis, to determine the mechanical structure of the principle, and test control system components required to control workpiece.The controlling and testing system control the test rig by personal computer allying with data collection board and program logical controller. PC is as host computer,