铝合金连铸凝固过程温度场计算机模拟研究-材料加工工程专业毕业论文.docxVIP

铝台金连铸凝固过程温度场计算机模拟研究摘 铝台金连铸凝固过程温度场计算机模拟研究 摘 要 半固态成形技术是金属材料研究领域的新技术之一。目前，研究 电磁搅拌连铸法制备半固态原材料的进展非常迅速，但对连铸过程中 各工艺参数及其相互间适当匹配对非树枝晶形成的影响规律尚缺乏 比较系统、完整的认识。为了寻求工艺参数的优化匹配，本文针对铝 合金连铸过程进行了以下模拟和实验研究一 运用逆向法测试了连铸过程中冷却水的换热系数，为计算机模拟 铝合金连铸凝固过程温度场提供了定解边界条件。 自行编制了连铸过程凝固温度场计算机模拟软件，并验证了模拟 程序的准确性；模拟研究了各工艺参数对连铸坯凝固速度的影响规 律，为连铸工艺的辅助优化设计提供了可行的依据。 进行了连铸实验，比较系统地研究了主要连铸工艺参数对铸坯的 冷却速率、组织和性能的影晌，探讨了非树枝晶的形成机理。主要研 究结论为：铸坯的冷却速率随着中间包温度的升高、喷水量和连铸速 度的增大而加快，随着磁感应强度的增大而减缓。电磁搅拌条件下非 树枝晶组织主要以“大量形核和抑制择优长大”机制形成；电磁搅拌 通过改善组织的均匀性来有效地改善所制备附半固态坯料铸态力学 性能的均一性，并能显著提高材料的延伸率。 关键词：连铸，温度场，计算机模拟，非树枝晶，电磁搅拌 一 一 堂堂竺堡堡堂型丝堡垫堕垫生竺!!堡塑塑壅 ABSTRACT As 011e o{the new technique of metal material research fields．semi．solid tbl‘ruing technology is developing rapidly．In current，the research of electromagnetic stirring continuous casting method is progressing rapidly，however,the effect of process parameters and their matching each other non—dendritic forming need to be studied systematically．In order to determine the optimized process，the following investigation of simulation and experiments were carried out in this research Heat transfm‘coefficient．Df cooling water was investigated by using inverse method under continuous casting conditions．It offers for boundary conditions of solid temperature field simulmion of continuous casting process Proper physical model and mathematical model of continuous casting were established，and simulation software of solid temperature field for continuous casting process was developed．The accuracy of simulation results was verified by meastving of time—temperature p[gcedure，solid—liquid interface shape and position in experiments．On this software，the effect of process parameters cooling rate of ingots was studied and the optimized process parameters of Aluminum alloy continuous casting were given． Based above research，the effect of main process parameters on cooling rate， microstructure and mechanical properties of casting billet were investigated systematically．These results show that cooling rate of ingots