螺旋缠绕式圆形钢丝圈成型设备的研究与开发-机械制造及其自动化专业毕业论文.docxVIP

II II Abstract Abstract As an important part of the bead tire reinforcement, bead core carrying most of the load of tires, and has an invaluable role for normal use. Which, due to its high strength, light weight and excellent structural characteristics, annular concentric-lay bead core are favored to many tire manufacturers and become an essential foundation pieces in high-performance tires, and quickly applied in complex conditions bear tires. However, among the bead core molding technologies, the effective forming movement, the appropriate material properties of bead and the right molding process technology are the difficulties in the product of annular concentric-lay bead core, whose structure is reasonable and performance is excellent. Simultaneously, the above technologies are also the keys on the aspects of protecting the quality of annular concentric-lay bead core and avoiding the fracture failure of bead in the process of using. Therefore, in order to achieve high performance and efficient continuous automated molding process for bead core, the study design the structure of annular concentric-lay bead core in reasonable based on the research of the actual stress conditions. Meanwhile, According to the structural characteristics of high-performance bead core, the components of annular concentric-lay bead core were matched with suitable materials and processes. Finally, the manufacturing equipment of annular concentric-lay bead core was researched and development according to existing technology of bead manufacturing equipment and based on strictly controlled molding motion. The first part, in terms of simulation analysis, taking 11.00R20TBR tire as example, ABAQUS software was used to simulate the force distribution of the 2D models of tire in tire inflating in the non-linear effects. In order to get the stress distribution of the bead core, through the qualitative and quantitative comparative analysis of 3D model of annular concentric-lay bead core and polyg