链篦机篦床主要零部件失效原因分析与改进试验-冶金工程专业论文.docxVIP

西安建筑科 西安建筑科技大学硕士论文 Failure analysis and improvement research of chain grate parts Specialty: Metallurgical Engineering Candidate: Yi Lingen Supervisors: Professor Zhang Conghui Professor Engineer Peng Bing Abstract Since the production process of chain grate machine - rotary kiln pellets was successfully put into use in Shougang Qian in 2000, this technology has been greatly developed in our country. But in practice, chain grate parts are easily to fail because of improper selection of materials and design deficiency, which results to great economic loss for the company. In Xinyu Steel, the blast furnace pellets ratio has reached 15%. But the production quantity of pellets is only 70000 ~ 90000 tons for one month, which is far from the design capacity. And 20000 ~ 30000 tons of pellets are needed to buy from other company every month, which leads to economic burden since the higher price. In order to increase self-produced pellets production and economic efficiency, it is necessarily to reduce the fault rate. In Xinyu Steel, oxygenation loss of grate bed parts, deformation and fracture are the main reason for failure for the parts of chain grate machine. In the present study, visual inspection, mechanical testing, chemical element analysis ， metallographic analysis ， linear expansion calculation were used to explore the failure mechanism in detail. The antioxidant regularity of heat resistant steel, the influence of various elements on the microstructure and mechanical properties of heat resistant steel constituent, and the material welding performance were examined. Based on the analysis, improvement experiments were carried out. The main conclusions are as follows: The working temperature is higher than 600 ℃ and the shear stress can be higher than 135.67 MPa for the small shaft when it is used. In this condition, 20CrMo is easy to creep and fracture. And the 2Cr13 with addition of 3%Ni and 4% Mn can improve the microstructure stability at high temperature,