流涎薄膜收卷机组的模块化和优化设计-机械制造及其自动化专业论文.docxVIP

lIilll lIilll 1 1 1111111 Iilll 11111Ii 1111111]Ul 摘要 流涎簿‰滟熟鳇!曼升 摘 要 为了实现流涎薄膜的快速成型设计，对收卷机组根据功能进行模块化设计。运 用SolidWorks完成流涎薄膜收卷机组中牵引、移动和收卷的总体设计，和对起关键 作用的零部件进行模块设计。 对薄膜展平进行理论分析，得到考虑膜辊摩擦系数、包角、辊曲率和轴径等影 响因子的薄膜展平力公式。合理简化展平辊展平薄膜的物理过程，在LS．DYNA软 件中仿真分析，得到薄膜各单元的应力场、速度场和位移场。对实际薄膜生产中的 膜卷表面不平、两端不齐，和膜卷褶皱等问题进行了解释，证实薄膜展平理论推导 的公式可用，实现对薄膜展平辊的结构优化。 基于对流涎薄膜收卷时的张力原因和特点分析，推导出收卷张力和膜卷内张力 的函数式。对薄膜收卷机组的两种收卷，恒张力和恒力矩收卷方式进行比较分析， 提出一种新的收卷方式，综合两者的特点，使膜卷收卷质量更优。并在理想的收卷 条件下，运用Matlab优化施加在流涎薄膜上的收卷张力曲线。采用张力传感器和张 力调节器等仪器对收卷张力进行实验，得到实验结果的曲线与优化得到的基本一致， 实现对收卷张力曲线的优化。 对流涎薄膜收卷机组的模块化设计，和机组中展平和收卷张力的优化设计，为 薄膜的快速生产提供各模块，对收卷设备的设计和加工提出技术要求和理论依据。 关键词：流涎薄膜， 模块化设计， 薄膜展平， 收卷张力，LS．DYNA AbstractIn Abstract In order to realize the rapid prototyping design of rewinding units，according to di虢rent functions，accomplish the modular designs．Finish the overall and general modular designs of traction，mobile and rewinding，and the concretely detailed parts and components modular designs，which play a key role in cast film process by SolidWorks． Baused on theoretical analysis of the film flattening，deduce the equation for cast film fl a：ttemng force，considering friction coefficients and angles of film and roller,and the cur、，anlre and diameters of rollers，which are the impact factors．Through rmionally simplified the flattening physical process of flattening roller and cast film，and analysis on film flattening simulation by LS—DYNA software，get the each unit’S stress，velocity and displacement field of the cast film．Give the explanation for volume membrane surface rough，the two flange ends not neat，and membrane roll fold without demanding to t11e quality and some other problems in the reality membrane production，confirmed the t11eoretical fomml2us of the film flattening force are available，SO as tO achieve the structural optimization of flattening roller． With the reaLsons and influences，and characteristic analysis of the rewinding tension of caSt fihn．deduces the functional formula for rewinding tension and membrane tensi