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国外某油田高压注水泵Plan-53B机械密封泄露原因分析及解决措施
胡力耀1,孙海1
(1. 中国石油工程建设有限公司,设计技术部,北京市东城区鼓楼外大街28号,邮编:100120)
摘要:随着国内外项目对于环境保护重视度的提高,越来越多的动设备采用了更严格的机械密封类型来防止工艺介质的泄露。国外某油田的高压注水泵采用了Plan-53B的机械密封,但是由于现场持续高温的气候条件和隔离液的选择问题导致机械密封内部结构在运行一个月后就出现非正常磨损直至Plan-53B的机械密封完全失效。在对高压注水泵Plan-53B机械密封泄露原因进行分析后,现场对多种隔离液的密封和散热效果进行了实验对比,最终选择了水作为隔离液并更换了更加耐高温的国内某品牌Plan-53B机械密封。经现场实际运行后证明解决措施是有效的。该问题的解决说明实际工程中科学合理的选择机封隔离液对于机械密封稳定运行的重要性,因此文末对泵用机械密封隔离液的选型给出意见和建议,对于泵用机械密封的选型设计和现场操作维护起到指导性的作用。
关键词:高压注水泵;机械密封;Plan-53B;机械密封隔离液。
中图分类号:TE4 文献标识码:B
The Leakage Analysis and Correction Method for Plan-53B Mechanical Seal of High Pressure Water Injection Pump in One International Oilfield
HU Liyao, SUN Hai
(China Petroleum Engineering Construction Corporation, Engineering Department, 28# Gulouwai Street Dongcheng District Beijing, 100120)
Abstract: Since HSE is becoming more and more important for both domestic and oversea projects, more sophisticated mechanical seals are applied for rotating equipment to prevent potential leakage of the process flow. The Plan-53B type mechanical seal was installed on the high pressure water injection pump in one international oilfield. However, due to the hot climate and the false selection of the barrier fluid the mechanical seal was wore out abnormally in just one month operation, leakage was noticed and the Plan-53B mechanical seal failed eventually. The leakage analysis for the Plan 53B mechanical seal was conducted and many kinds of barrier fluid was tested for the cooling and sealing effect. At last water was selected as the barrier fluid and a hot temperature applicable Plan 53B mechanical seal from a domestic brand was applied. The correction method is proved to be applicable after long time running test on site. The solution of this issue indicates that the selection of mechanical seal barrier fluid is very important and should not be neglected in common engineering practice. Besides, this paper also provides advice and suggestion for the selection of mechanical seal ba
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