226B柴油机培训教材.ppt

中间齿轮材料20MnCr5，渗碳淬火处理,HRC59~63,齿数38，法向模数2.5，压力角20°，左旋，螺旋角15°，齿顶变位系数0.3042，衬套材料铅青铜合金，中间齿轮组件与中间轴配合φ50.8+0.025 0/-0.025 -0.050。前墙盖材料HT300，喷油泵止口φ107+0.035 0，粗糙度R3.2。喷油泵齿轮材料20CrMnTi，渗碳淬火处理,HRC59~63，表面硬度≥550HV0.3,齿数68，法向模数2.5，压力角20°，右旋，螺旋角15°，齿顶变位系数0.2070。机油泵参数：转速3000r/min,油温80℃时，流量68L/min，机油压力6bar。机油泵齿轮,齿数30，法向模数2.5，压力角20°，左旋，螺旋角15°，320~350℃时热装。 Mid gear material 20MnCr5, cementite, quenching treatment, HRC59~63, teeth number 38, normal module 2.5,pressure angle 20°, screw angle 15°, profile shift 0.3042, bush material lead bronze alloy, gear and shaft fit φ50.8+0.025 0/-0.025 -0.050. cover HT300, injection pump ouletφ107+0.035 0, roughness R3.2. injection pump gear 20CrMnTi, cementite, quenching treatment, HRC59~63, surface rigidity ≥550HV0.3, teeth number 68, normal module 2.5,pressure angle 20°, screw angle 15°, profile shift 0.2070. oil pump parameters: speed 3000r/min, oil temperature 80℃,flux 68L/min, oil pressure 6bar. Oil pump gear: teeth number 30, normal module 2.5,pressure angle 20°, screw angle 15°, fixing while 320-350 ℃. 第*页 装冷却喷嘴 oil cooling jet 1 主轴承O型密封圈涂CD15W/40机油。检查O型密封圈是否破损。O ring with CD15W/40 2 喷油嘴组件插入机体喷嘴孔。检查机体喷嘴孔清洁，无毛刺。Jet Assy fix on right position, clean and without burrs 3 用螺栓带弹簧垫圈、压板压紧喷油嘴组件。注意压板压在喷油嘴端面凹平面 gasket and plate compact jet. Fix on concave surface 装机体凸轮轴：camshaft 1：清洁凸轮轴孔 气门挺柱孔。安装气门挺柱,气门挺柱安装完毕必须转动灵活。Clean camshaft and tappet apertures. Fix the tappet, while fitted the tappet can be screwed by hand 装机体凸轮轴：camshaft 2：用干净专用罗布巾擦净凸轮轴。检查：凸轮轴表面无锈迹、划痕、铁屑等杂质。Clean the camshaft, check: without rust, nick, scrap iron etc. 3：尼龙棒引导装凸轮轴。注意：凸轮轴在推入过程中用力均匀，不可损伤凸轮轴表面和机体孔。凸轮轴端头有螺纹端在前墙盖一侧。 Nylon stick guiding the camshaft. push smoothly. 4:将凸轮轴止推板固定在机体上螺栓扭矩为?35+10NM Thrust plate fixing bolt: torque 35+10NM 装曲轴：crankshaft 1:装上瓦片、涂抹清洁机油（CD40）注：瓦片应从一边滑入。每个主轴径涂润滑油。 Upper bush with CD40, slide in from one side. Grease every journal 2:擦净曲轴,将曲轴小心放入机体，保证过程中无磕碰冲击。 clean the crankshaft, fix it carefully. 3：沿止推轴承孔两侧各推入上止推片。注：有槽面贴近曲轴 Fix the thrust plate. G