商用车变速器换挡性能实验系统研发-机械设计及理论专业论文.docxVIP

中文 中文摘要 重庆大 重庆大学硕士学位论文 I I PAGE PAGE VI 摘 要 变速器的换挡性能是考核变速器综合实用性能的重要指标；为了考核与试验 变速器的换挡性能，需将变速器安装于试验台上，用换挡机械手进行各挡位的选 换，记录变速器选换挡力和时间、位移和时间的关系，以分析与评价变速器的选 换挡性能。因此文章主要对变速器换挡性能试验台进行研发，以满足商用车关键 总成品质评价需要。本课题结合重庆市 121 商用车变速器科技支撑示范工程项目- “商用车变速器协同创新与关键技术攻关”，主要研究内容有： ①设计了变速器换挡性能试验台的总体方案。完成了各部件的选型，以及部 件之间的连接件的设计。同时，完成试验台的支架设计，使试验台适用于不同种 类变速器。为试验台设计完成可伸缩式防护罩，提高了试验安全性。 ②完成了换挡机械手的设计，可对变速器进行交叉换挡实验和顺序换挡实验。 同时，完成了换挡机械手的布置形式分析，避免机械手在布置时出现干涉。换挡 机械手的设计同时考虑了通用性设计和微调安装设计。 ③完成了对换挡机械手的强度校核。完成了换挡机械手的运动学仿真，得到 了机械手主动件和从动件的运动关系，由此建立实验测得换挡力和实际换挡力关 系的数学模型。 ④根据变速器换挡性能实验台的测量范围和测量精度的要求，完成了各种测 量元件的选型。研究了换挡机械手的驱动方式和控制方式，为控制程序的书写和 调试奠定了基础。在设计完成的试验台上，进行了运行试验，初步验证了试验台 已达到设计要求。 关键词：换挡性能试验台，变速器，换挡机械手，运动学仿真 英文摘 英文摘要 重庆大 重庆大学硕士学位论文 III III PAGE PAGE IV ABSTRACT Shifting performance of transmission is an important index to appraise comprehensive practical performance of transmission. To review and test shifting performance of transmission, the transmission must be installed on the test, and the various tests are selected by shifting manipulator. Through recording the relationship between shifting force and time，the relationship between displacement and time, the shifting performance of transmission can be analyzed and evaluated. So this paper mainly on test rig of shifting performance of transmission for research and development, to meet the needs of the key assembly quality evaluation of commercial vehicle. This topic combined with chongqing 121 commercial vehicle transmission demonstrative project of science and technology support project -key technology research and collaborative innovation for commercial vehicle transmission, the main research contents are as follows: ①The overall scheme of test rig of shifting performance of transmission is designed. The selection of all the parts and the design of the fittings parts is finished. At the same time, the bracket of rig is designed, which make the test rig to be suitable for the different types of transmission. Telescoping shield is designed f