基于DEFORM-3D模拟热轧线材精轧过程中晶粒变化与混晶组织原因.DOCVIP

收稿日期： 作者简介：赵鸿金(1967- )，男，博士，教授，主要从事金属材料及成型技术方面的研究，E-mail：zhj_zyh@. 基于有限元高速线材预精轧与精轧过程的研究 赵鸿金，满士国，张兵，张迎晖 (江西理工大学材料科学与工程学院，江西 赣州，341000) 摘 要：为揭示线材热轧过程中轧件内部微观组织的演化特征，对某厂Φ6.5mm规格的ML08Al线材预精轧、预水冷和精轧过程进行了有限元模拟。预精轧开始轧件温度为980℃。温度与变形的模拟结果与实际生产情况基本吻合。结果表明：整个预精轧和精轧过程中，轧件心部温度一直很高，而轧件表面温度较低；轧件的变形主要集中于轧件心部和对角线方向，这些区域更有可能达到动态再结晶的条件使晶粒组织优先细化；其心部与表层所出现的混晶组织，是由变形条件和温度条件的综合作用而产生的；加大预水冷强度可以抑制晶粒长大，提高成品组织的均匀程度。 关键词：轧制；有限元；混晶组织 Research of high speed wire rod pre-finishing and finishing process based on FINITE ELEMENT ZHAO Hong-jin, MAN Shi-guo, ZHANG Bing, ZHANG Ying-hui (College of Materials Science and Engineering, Jiangxi University of Science and Technology, Ganzhou ,341000, China) Abstract: In order to reveal the evolution of the wire microstructure in rolling process, simulate processes of pre-finishing, water beforehand and finishing of the Φ6.5mm ML08Al wire. The pre-finishing temperature of the rolled piece begin with 980 ℃. The simulation results of the temperature and deformation are consistent with the actual production situation. This paper shows that, in the pre-finishing and finishing process, the center temperature of rolled pieces is very high and the surface temperature of rolled pieces is low; Deformation of the rolled pieces is mainly happened in the heart of rolled pieces and diagonal directions, these areas are more likely to achieve the condition of dynamic recrystallization and refine the grain; With the condition of deformation and temperature, the gap of core organization and surface organization can aggravate the mixed grain structure; Improving the pre-cooling intensity can inhibit the grain growth and increase the organization uniformity of the product. Key words: rolling；finite element；mixed grain structure 0 前言 高速线材轧机及轧后控制冷却技术自20世纪60年代中期问世，至今已历经四十多年。随着轧钢技术的不断发展，我国高速线材的生产能力和技术水平都取得了显著的进步[1]。热轧是生产线材产品的重要手段。在热轧过程中，轧件经历了复杂的变形过程与热传导过程，其组织性能的形成与演变除与连铸坯质量密切相关外，轧制过程的诸多过程参数如变形程度、变形速度、接触摩擦及与外界环境的对流、传导与辐射均会对其产生重要影响。 金属热成形过程预测显微组织演变的相关理论，在热成型和材料科学的交叉领域已受到越来越多的关注，对于机