少齿数齿轮参数与加工刀具设计-机械工程专业论文.docx

ABSTRACT Gear with small number of teeth is a kind of key component for miniaturization of mechanical transmission. Cylindrical gear with small number of teeth inherits characteristics of conventional gear, and also has its own features as an extension of the conventional cylindrical gear. The teeth number of this gear (teeth number is 1~8) is too small, which lead to undercutting more easily, longer transition curve, lower transverse contact ratio. These disadvantages increase the difficulty of design and machining. The teeth number is so small that design method of conventional gear is no longer suitable for it. The mature processing method is gear hobbing at present. But the relief groove is wide, which set up a showdown with the goal of miniaturization of gear. It has been urgent problems of gear with small number of teeth for seeking design method and processing method. In this paper, the design and processing method of gear with small number of teeth has been researched. The contents and contributions of the thesis are as follows: According to the characteristics of gear with small number of teeth, design method of cylinder gear pairs with small number of teeth. The optimization model of this method which is based on improving the transmission quality was set up to select parameters of gear preliminarily, and then the parameters were adjusted according to the meshing interference conditions and the strength conditions. The parameters of compact gear pairs which meet transmission quality requirements and strength condition, stiffness requirement was obtained ultimately. According to the compact demand of gear with small number of teeth, the milling machining program which could achieve narrow relief groove for gear with small number of teeth was proposed. According to the meshing principles of involute gear, precise cutter shape of shaft section is obtained by contact line method. Then the transition curve, chip-hold groove and end tooth structure were designed