沥青路面振动铣刨理论与技术研究-机械设计及理论专业论文.docxVIP

Research on Asphalt Pavement Vibration-assisted Milling Technology and Theory A Dissertation Submitted for the Degree of Master Candidate：Feng Chunhua Supervisor：Prof. Hu Yongbiao Chang’an University, Xi’an, China 摘 要 沥青混凝土路面铣刨机作为路面养护机械，主要用途是铣刨废旧路面层。当铣刨机 工作在铣刨深度较大的工况时，铣刨转子所需的铣削力通常比较大，刀具切削破碎路面 消耗了发动机的大部分功率。如今振动理论技术在工程机械的应用越来越广泛，作业效 果比较理想。本文采用振动理论和技术研究铣刨机振动铣削沥青路面以降低作业阻力的 有关问题，提出一种新的节能铣刨作业方法。 本文首先介绍了沥青混凝土的自身参数，探讨了沥青混凝土路面的破坏原理。然后 对振动切削技术进行详细介绍，阐述了振动切削机理；对振动切削理论进行运动学分析， 指出振动切削能够降低切削力。通过振动切削机理的研究，提出了振动铣刨的方法，在 铣刨机原有结构的基础上加装振动系统，使铣刨机的铣刨转子产生一有规律的、可控的 振动，使铣刨机刀具在振动状态下铣刨路面材料。通过振动铣刨与普通作业方法相比较， 指出了振动铣刨的优势，并在理论上对振动铣刨和普通铣刨路面进行了运动学和动力学 分析，探讨了振动铣刨降低铣削力的机理。本文设计了铣刨机振动器的系统方案，并对 其工作原理和控制原理进行分析，通过对铣刨作业工况的不同，提出了激振频率和振幅 的选择方法，论文最后对铣刨振动器的工作原理和控制原理及系统方案进行了设计和仿 真分析。 关键词：铣刨机，振动铣刨，激振器 i PAGE PAGE iv iii iii Abstract The milling machine is used to maintain the asphalt pavement , by cutting the dilapidated road. When its milling depth is large, the needed milling force is very big. Milling the pavement consumes most power of the engine. Today the vibration theory used in construction machinery is more widely, and its desired effect is obvious. This article puts forward a new method of milling operation. Vibration theory assist the milling machine to cut the pavement, in order to reduce the milling force. This paper firstly introduces the parameters of asphalt concrete and analyses the asphalt concerte pavement’s undermined principle. The text expatiates the mechanism of vibration cutting by the research on the vibration cutting technology. Then the text does the kinematic analysis work of the vibration cutting theory, pointing out that the vibration cutting can reduce the cutting force. This article puts forward the idea of vibration-assisted milling according the research on the mechanism of vibration-assisted cutting. The original structure of the milling machine is installed a vibration system, to exert the milling drum a regular and controlled vibration. Then the cutter can cut the pavemen