交流磁化处理对高速钢刀具加工质量的影响.docxVIP

交流磁化处理对高速钢刀具加工质量的影响 刘 政① 郭 颂① 谌庆春② ( ①江西理工大学机电工程学院，江西 赣州 341000; ②江西理工大学材料科学与工程学院，江西 赣州 341000) 摘 要: 为探讨高速钢刀具带磁切削对其加工工件表面粗糙度的影响以及不同磁化时间及磁化频率下高速 钢刀具的加工性能，利用自制的交流磁化装置对高速钢刀具进行了磁化处理，并在通用机床上使用 经磁化处理的高速钢刀具及未经磁化处理的高速钢刀具进行了切削实验。实验结果表明: 与普通 高速钢刀具相比，经交流磁化处理后的高速钢刀具，其切削工件表面粗糙度得到改善; 同时，磁化时 间及磁化频率应视为磁化处理中的关键调节参数，不同磁化时间及频率下磁化处理的高速钢刀具 的切削性能有所不同，在低频下处理的效果更好; 另外，经交流磁化处理的高速钢刀具能够减小切 削过程中的切削力并抑制积屑瘤的产生，从而增加刀具的使用寿命并提高刀具的加工质量。 关键词: 交流磁化; 高速钢刀具; 加工质量; 积屑瘤 中图分类号: TH142． 1; TH161 + ． 14 文献标识码: A Effect of AC magnetization on the processing quality of high － speed steel cutting tool LIU Zheng① ，GUO Song① ，CHEN Qingchun② ( ①Faculty of Mechanical and Electrical Engineering，Jiangxi University of Science and Technology，Ganzhou 341000，CHN; ②Faculty of Materials Science and Engineering，Jiangxi University of Science and Technology，Ganzhou 341000，CHN) Abstract: In order to explore the effect of high － speed steel tool cutting with magnetic field on the surface rough- ness of the workpiece and the processing performance of high － speed steel tool with different magnetiza- tion time and magnetizing frequency，the high － speed steel tool is magnetized by an AC magnetization device made by ourselves，and the cutting experiments are carried out in a general purpose machine with magnetized high － speed steel tool and non － magnetized high － speed steel tool． The experimental re- sults show that the high speed steel tool magnetized can improve the cutting surface roughness of work- piece． Meanwhile the magnetization time and magnetization frequency should be regarded as the key of AC magnetization adjusting parameters，under the different magnetization time and frequency，the cut- ting performance of high － speed steel cutting tools are different，in which there are the better effects in low frequency． In addition，the high － speed steel tool AC magnetization treatment can reduce the cut- ting force in the cutting process and inhibit the built － up edge formation，