年产25000吨镁砖生产车间设计说明书.doc

本科生毕业设计　　　　　　　　　　　　第 PAGE III页 年产25000吨镁砖生产车间设计 摘要 我国是菱镁矿资源储量丰富的国家，矿石质地优良，闻名于世。广阔的海岸线和盐湖还有提取氧化镁的美好前景，故为发展镁质耐火材料提供了得天独厚的条件。镁质耐火材料是以MgO为主成分和以方镁石为主晶相的耐火材料。目前，镁质耐火材料的主要品种有普通镁砖、直接结合镁砖、镁钙砖、镁硅砖、镁铝砖、镁铬砖以及镁碳砖。另外，还有其他不经烧结的不烧镁质制品和不定形镁质耐火材料。普通镁砖是以烧结镁石为原料，经烧结制成的，含MgO91％左右，以硅酸盐结合的镁质耐火制品。直接结合镁砖是以高纯烧结镁砂为原料，经烧结制成，含MgO95%以上，是方镁石晶间直接结合的镁质耐火制品。本次设计是10000吨普通镁砖MZ—91和15000吨直接结合镁砖MZ—95的生产车间设计。设计叙述了镁砖的使用条件及其生产工艺理论基础，辅助原料的要求、加工处理方法、产品的生产工艺流程、物料平衡计算结果、生产设备的选型、烧成设备的选型计算以及生产技术检查系统的说明和设计主要特点。 关键词：耐火材料；镁砖；生产工艺；车间设计； The Design Of Workshop for Producing 25000 Tons Magnesia Brick Per Year Abstract Our country is famous in the world for abundant resources of high-quality magnesite. The broad coastline and salt lake in our country provide the bright prospect to extract magnesia too. Nature-endowed conditions are offered for the development of magnesia based refractories in our country. Magnesia based refractories consist of MgO as the primary chemical constituent with the primary phases of periclase. At present, main products of magnesia based refractories include normal magnesia brick, direct-bonding magnesia brick, magnesia-calcia brick, magnesia-silica brick, magnesia-alumina brick, magnesia-chrome brick and magnesia-carbon brick. In addition, there are other type of magnesia based refractories which are free of firing and various unshaped products. Normal magnesia brick is made from sintered magnesia and then fired at high temperatures, which contains about 91% MgO with the silicate as the bonding phases. Direct bonding magnesia brick contains more than 95% MgO, in which the grains is bonded together with each other by high temperature sintering. This work designs a plant for producing MZ-91 normal magnesia brick of 10000 tons per year and direct bonding MZ-95 magnesia brick of 15000 tons per year. The application conditions and processing fundamentals for magnesia brick are reviewed. Requirements for raw materials, processing technique, process flow, balance calculation of raw-materials suppl