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* * * * Getting ’s products to market faster than our competitors will gain us a strategic advantage in the “Race for Office Furniture Space.” We must continuously find ways to shorten our production lead times. Lead time = Processing + Delays + Inspections + Transportation + Storage We must find ways: To eliminate Delays and Storage times To shorten Processing, Transportation Inspection Times Not only must production lead time be reduced, but the product design and production implementation lead time must also be shortened. Knowledge of available technology, standardization and moving flow can shorten overall production preparation time. * Always place the entrance and exit of the equipment and the cell together. Then with the addition of hanedashi devices, all the operator will need to do is load. Facilitate an open room style layout and easy to reconfigure equipment. This will allow to easily respond to changes in demand. Layout should facilitate ease of supplying materials to the cell from the rear. Equipment should be portable. Attach wheels or casters, when possible. Equipment should not require adjustments and trial runs before using. First piece is a good piece. Make all the processes linked without line stoppages. This of course means “one piece flow”. * Begin by purchasing machines with the bare minimum of functions and then add them as they become necessary. Extraneous functions only add to the cost and complexity. Avoid buying equipment based upon the need for long term capacity requirements. You will be paying to own and operate it even if the increase demand never materializes. Machine speeds should be set to match the takt time and no faster. Big machines require more power, more space, bigger frameworks, etc. Think of it like buying a computer and then adding the additional functions, memory, software and peripherals as you require them. Buy them all at once and you have high cost and little use. * Setups and ch
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