双筒形皮带轮多道次拉深成形工艺-精密成形工程.PDF

第 10 卷 第 2 期 精 密 成 形 工 程 2018 年 3 月 JOURNAL OF NETSHAPE FORMING ENGINEERING 99 双筒形皮带轮多道次拉深成形工艺 1 2 2 2 2 2 唐季平 ，胡传鹏 ，魏李 ，杨卫正 ，吴超 ，薛克敏 （1. 南通福乐达汽车配件有限公司，江苏 南通 226300 ；2. 合肥工业大学，合肥 230009 ） 摘要： 目的研究双筒型带轮多道次拉深成形过程。方法 根据冲压手册计算拉深道次与凸、凹模尺寸，并 采用有限元模拟软件DEFORM ，模拟分析多道次拉深成形过程。根据理论计算得出需要8 道次拉深成形双 筒形带轮。结果 随着成形道次的增加，内筒及外筒圆角处累积的应力应变值最大减薄最严重，从外筒至内 筒壁厚持续减小，其中内筒底部圆角为厚度最小处。结论 通过8 道次拉深的方法成形出所需的零件，零件 壁厚达到所需要求，并成功试验出成形质量较好的样件。 关键词： 多道次拉深；双筒形皮带轮；反拉深；有限元模拟 DOI ：10.3969/j.issn.1674-6457.2018.02.017 中图分类号：TG306 文献标识码：A 文章编号：1674-6457(2018)02-0099-04 Multi-step Deep Drawing Process of Double Barrel Pulley 1 2 2 2 2 2 TANG Ji-ping , HU Chuan-peng , WEI Li , YANG Wei-zheng , WU Chao , XUE Ke-min (1. NanTong Fuleda Vehicle Accessory Component Co., Ltd., Nantong 226330, China; 2. Hefei University of Technology, Hefei 230009, China) ABSTRACT: The paper aims to study the multi-step deep drawing process of double barrel pulley. According to the stamping manual, the drawing process and the sizes of the convex and concave die were calculated. The multi-step deep drawing process was simulated and analyzed by the FEM software DEFORM. Eight steps of drawing were calculated for forming this pulley. With the increase of forming passes, the maximum stress and strain at the fillet of the inner cylinder and outer cylinder was the biggest, and the thickness from the outer cylinder to the inner cylinder decreased continuously, in which the bottom corner of the inner cylinder was the minimum thicknes