全员生产管理（OFFICE—TPM）.PPT

TPM 全面生产性维护 Total Productive Maintenance is an equipment management strategy that improves equipment efficiency. 全面生产性维护是一种设备管理策略以提高设备效率。 Or, in other words... Treating the equipment like it is your own! 或者，换句话说……. 对待设备就象它是你自己的 一样！ TPM Key Concept TPM的重要概念 Left neglected... Equipment Breaks Down 如果不重视…设备很快就会坏 Total Productive Maintenance is a New Way of Working全面生产性维护是一种全新的工作方式 Old Attitude: 过去的态度： “I operate, you fix.” “我操作，你修理。” “I fix, you design.” “我处理，你设计。” “I design, you operate.” “我设计，你操作。” TPM Attitude: TPM态度： “We are all responsible for our equipment.” “我们所有人对我们的设备负责。” Tip of the Iceberg冰山的顶端 Typical Causes of Equipment Breakdown典型的设备故障原因 TPM Benefits TPM的益处 Reduced maintenance costs 减少维护费用 Breakdown maintenance is 10 times more costly than planned maintenance 故障维修费用是有计划进行维护费用的10倍以上 Enhanced safety 提高安全性 Find exposed wires, open belts, missing guards, loose hardware 发现暴露在外的电线、松开的安全带、缺少防护、松开的部件 Reduced waste 减少浪费 Prevents loss of lubricant, compressed air 防止润滑油、压缩空气的浪费 Improved quality 提高品质 Equipment more capable of holding tolerance 设备抗性增强 Less down time, longer life缩短停工时间，寿命更长 TPM Qualifying Criteria (Business Process/Office) ACE Element Awareness Training for all employees Equipment assessment A,B C PM plan for 100% of category “A” equipment What’s Ahead BRONZE TPM CRITERIA Implement PM Plan Track downtime history for vital machines Process Management Identify Key Processes Identify Waste Elimination Opportunities Sullair Safety Lockout Program Procedure寿力安全设备锁定计划程序 Lockout Procedures: 锁定程序： Actions necessary to lockout a power source of any machine to be repaired, serviced or set-up, where unexpected motion, or an electrical or other energy source, would cause personal injury or equipment damage. 在任何机器的电源需要修理、维护或准备的地方都必须进行锁定，否则意外的动作或其它电源将会引起人身的伤害或设备的损坏。 WARNING 警告 ACTION ITEM 1: Assess All Equipment活动内容1：评估所有设备 ACTION ITEM 1: Assess All Equipment(cont.) 活动内容1：评估所有设备（待续） Category A: Critical equipment for which an alternate machine is not