如何减少装瓶过程的微生物污染专题讲座.ppt

* * * Seminarname Line Assesment How to reduce microbiological contaminations during bottle filling 灌装线评价 如何减少装瓶过程的微生物污染 MICROBIAL CONTAMINATIONS微生物污染 Primary Contamination (about 50 %) 初始染菌（约50%） production process: raw materials to filler inlet 生产过程： 从原料到灌装 possible reduction by filtration/heat treatment 可以通过过滤/热处理减少污染 contamination of complete batches 全批次染菌 Secondary Contamination (about 50 %) 二次染菌（约50%） bottling - kegging – raking 装瓶-装桶-倒罐 at the beginning trace contamination of prone products 一开始在易染菌的产品中微量感染 Decrowner 开瓶器 Packer and Unpacker Roundpac 装箱机和卸箱机 Combi 混合区 Bottle washer 洗瓶机 Inspector 验瓶机 Getr?nke-Mix-Anlage饮料混合 Filler / Crowner 灌装机/压盖机 Labler Prontomatic 贴标机 Conveyor Multiliner 多行输送带 1th Case turner 第一翻箱机 Case washer 洗箱机 2nd Case turner 第二翻箱机 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 PROBLEMATIC AREAS 问题区域 PROBLEMATIC AREAS问题区域 Bottle conveyor from bottle wetting on 从湿酒瓶开始的酒瓶输送带 dilution of conveyor disinfectant 输送带消毒剂的稀释 Infeed conveyor of filler 灌装机的进瓶输送带 product loss / enrichment of germs by air and bottles 产品损失/空气和酒瓶带来更多细菌 Filler/crowner 灌装机/封盖机 product losses/room air/air undertow/aerosols/HPI/bottles/infeed outlet conveyor 产品损失/室内空气/空气回流/气溶胶/ /酒瓶/进瓶和出瓶输送带 Conveyor after filler/crowner 灌装机/封盖机后的输送带 spreading of product loss/bottles/room air/contact to labeller 产品损失/酒瓶/室内空气/与贴标机相连 Labeller 贴标机 product/room air/bottles/conveyor/lime/rotation 产品/室内空气/酒瓶/输送带/上胶/旋转 Example of Fouling in the Area of the Filler 灌装区域积垢实例 You‘ll never get me! 你永远也抓不到我! 乳酸菌 Lactobacillus DEVELOPMENT OF CONTAMINATIONS杂菌污染的发展 Insufficient cleaning and disinfecting 清洗与灭菌的不足 Growth of slime producers: resistant to disinfecting, heat treatment and dryness 产粘液菌的生长：可耐受灭菌、热处理和干燥 Acetobacter ssp., Gluconobacter ssp., Klebsiella pneumoniae, Enterobacter cloacae, Cryptococcus sp., Rhodotorula sp., Aureobasidium pullulans 醋酸杆菌属，葡萄糖酸菌属，肺炎克雷伯菌，阴沟肠杆菌， 隐球菌属，红酵母属，出芽短梗霉菌 Formation of slime/bio films 粘液/生物膜的形成 protection- microaerophilic milieu – grow