轮胎装配半自动化.doc

PAGE PAGE 35 摘要 长久以来，国内的车胎的装配方式都是以人工装配为主。利用机械完成半自动机装配轮胎可以大大缩短装配车胎的生产时间间隔，降低人工成本。但机械装配车胎需要很好的定位才能将轮芯完美地装配到轮胎里面。本文主要研究某企业的车胎装配工艺，运用工业工程的方法、机械制造技术的技术，如实验设计与分析、“5W1H”提问技术、“ECRS”四大原则等方法。进行分析设计研究，逐步分析出影响机装配车胎的主要次要因素，设计机器。然后提出改善方案。按照改善方案进行测试，与原来人工装配车胎的实测标准时间进行对比，总结现行方案的优劣。寻找进一步提高装配车胎的工艺方法。整个过程中对现有的一台实验设备进行分析研究和改善，提出了四种改善方案。每种改善方案的合格率均达到了90%以上，达到公司要求，本人还提出了全自动装配轮胎的发展方向。 关键词：轮胎、装配、半自动化 Abstract Tires assembly has long been in the domestic manufacturing industry is dominated by manual assembly. How to complete the semi-automatic machine through mechanical assembly tires can greatly reduce assembly time interval of production, labor costs ect. But the tire assembly machine needs a good position to be well fitted to the wheel core inside the tire. This paper studies a companys tire assembly process, the use of industrial engineering, machine manufacturing techniques, such as experimental design and analysis, 5W1H questions techniques, ECRS four principles and other methods. Design the machine. Then come out with the improve program. Improvement program under test, and compare with the original manual assembly of the tire measured standard time to sum up the current pros and cons. Looking to further improve the tire assembly process method. According to the equipment in the factory, my team put forward four improvements. Each improvement in the pass rates reached 90%, and meet the company requirements, I also proposed a fully automated assembly of tire development. Key words： Tires，Assembly, Semi-automatic 目录 TOC \o 1-3 \h \z \u 1绪论 5 1.1项目背景及目的 5 1.2 当前国内、公司的研究状况 5 1.2.1现有设备如图1.1： 6 1.2.2 现有加工对象： 7 1.3 题目研究方法 10 1.3.1 工艺过程分析法 10 1.3.2 “5W1H”提问技术 11 1.3.3 “ECRS” 四大原则 12 1.3.4 “5S”管理 12 2找出机器装配存在的问题 13 2.1 现有设备的装胎的工艺运功过程 13 2.2 现有机器装配出现的问题 14 3 找出造成以上问题的原因 15 4 分析原因 15 4.1 造成定位不准的原因 15 4.2 轮芯入胎深度要适当 16 4.3 车胎硬度的影响 16 4.4装胎时，轮芯侧面将车胎趾口压死，车胎趾口弹不起来 16 5 初步改进：对机器的夹具进行改进，确保定位准确 17 5.1 对现有设备，夹具进行改进，确保定位准确 17 5.2