管板兼法兰工艺规程报告.docVIP

PAGE 1 《化工机械制造工艺》项目报告 课题名称： 管板兼做法兰工艺编制 学院（系）： 过程装备与控制工程系 年级专业： 过程装备与控制工程 学生姓名： 毕景志 郭凯 阴德智 刘飞 许寒飞 张猛 指导教师： 王鲁敏 完成日期： 2012年5月22日 目 录 1. 序言···············································2 1.1课题背景·········································2 1.2课题目的及意义···································2 2. 零件工艺分析········································2 2.1 零件功能分析·····································3 2.2 零件结构分析·····································3 2.3 毛坯的确定·······································3 2.4 技术要求·········································3 3. 机加工工艺规程拟定··································4 3.1定位基准的选择···································4 3.2加工方法的选择···································4 3.3加工阶段的划分···································4 3.4加工顺序安排·····································5 3.5加工方案对比·····································6 3.6加工设备选择·····································7 3.6.1机床设备的选用·······························7 3.6.2工艺装备的选用·······························7 3.7加工余量、工序尺寸及偏差·························7 3.8工艺过程卡片······································9 3.9特性检查方法······································12 3.9.1表面粗糙度检测································12 3.9.2尺寸检测······································13 3.9.3形状和位置误差检测····························13 4. 设计总结············································13 5. 主要参考文献········································14 1. 序言 1.1课题背景 管板是换热器中经常遇到的典型零件之一。它在其中主要用于承受管程和壳程的压力差及管箱法兰的连接，受力情况比较复杂，同时还要保证与管子连接的严密性，所以对管板及其上的管孔有明确的技术要求。 管板多数是圆形，上面钻有多孔，法兰部分加工要求精度相对较高，其技术要求与一般法兰一样。管板法兰式换热器中重要的部件之一，在换热器制造成本中占有相当大的比重。 下面就以管板兼做法兰为例，介绍一般的加工工艺。 1.2课题目的及意义 （1）使学生能独立分析管板类零件的工艺与技术要求； （2）会拟定加工工艺路线； （3）能使用机床进行管板的实际加工； 2. 零件工艺分析 下图为我组课题管板兼做法兰的零件图纸 2.1 零件功能分析 管板兼做法兰是机械结构中用于支撑管程、承受压力差的重要零件之一，其加工质量直接影响到换热器的使用性能和精度。它的主要表面是上下两端面，法兰部位要求加工精度较高，最主要的是管孔的加工，车削是外圆加工的主要方法，钻、绞是孔的主要加工方法。加工时对孔群的要求较高，其加工质量要满足技术要求。 2.2 零件结构分析 图1所示零件是本课题的管板兼做法兰。它大致结构可以看作为管板与法兰组装而成的台阶法兰盘，由圆柱面、孔端面、法兰端面、孔面、螺纹、