盲孔法残余应力检测系统设计方案.docVIP

PAGE 1 盲孔法残余应力检测系统设计 摘 要 机械零部件和构件在制造时，材料内部会产生残余应力，不恰当的残余应力分布会影响构件尺寸稳定性，以及使用安全，因此，如何测量构件内部的残余应力分布就成为一项关乎构件使用安全的重要内容。 本文在对目前常用的各种应力检测方法进行分析比较的基础上，选用目前可靠性最高的一种方法——盲孔法作为研究对象，在对该方法进行研究过程中，对盲孔法所用的应力测试系统进行了设计。 本文在盲孔法残余应力测试系统设计硬件方面的工作包括：针对盲孔法应力测试需要，对测试用应变片，单片机和显示屏进行优选，同时对测试系统的电源、信号放大、AD转换以及相关接口电路等进行了设计。 本文在软件方面的工作包括:下位机总体软件架构，定时器程序，A/D转换程序，主程序，LCD显示程序以及键盘程序的设计。 本文通过对应力测试系统硬件和软件的设计，来实现盲孔法残余应力的测试。 关键词：残余应力 盲孔法 应变 测试 单片机  Blind hole method of residual stress detection system design ABSTRACT Mechanical parts and components at the time of manufacture, material internal residual stress, inappropriate residual stress distribution will affect the stability of component size, as well as the use of safety, therefore, how to measure the residual stress distribution of the components has become one of the most important contents to the safety of using components. In this paper, on the basis of analysis and comparison of a variety of stress detection, selection of the highest reliability of a method——Blind hole method for the study, the methods of the research process, stress test systems used by the blind hole method design. The blind hole method of residual test system design in terms of hardware include: the need for stress testing of the blind hole method, Optimization of the test strain gage, microcontroller and display, at the same time, designed the signal amplification, AD conversion and interface circuit of test system. The software include: design of the machine overall software architecture, the timer program, the A / D conversion process, the main program, the LCD display program, and a keyboard program. In this paper, through the design of the stress test system hardware and software, realized the blind hole method of residual stress test. KEYWORDS：Residual stress Blind hole method Strain Test Single chip microcomputer 目 录 中文摘要 ABSTRACT TOC \o 1-3 \h \z \u 第一章 绪论 1 1.1 研究目的和意义 1 1.2 研究现状和发展趋势 1 1.2.1残余应力研究现状和发展趋势 1 1.2.2应变仪的发展现状和发展趋势