大型支承辊锻件的微观组织模拟.pdf

摘要 peak strain value at different temperature and different strain rates during the hot compression process, materials critical strain model is identified. Backup roll upsetting and stretching process are simulated in Deform -3D finite element analysis software based on the materials model obtained by the physics experiment, and the forging surface temperature distribution, heart equivalent stress and equivalent strain state are analsyzed under different anvil wides. And a more reasonable backup roll process scheme is determined. Two-dimensional cellular automata dynamic recrystallization model is established with the hot compress test data and material critical strain model of the backup roll material; Then the dynamic recrystallization during the upsetting and stretching deformation process of backup roll is simulated through the microstructure module in the Deform-3D, and the relationships between the factors such as temperature, strain, dislocation density and the dynamic recrystallization are summarized: the dislocation density is increased with the strain increasing, which will provide power for the formation of dynamic recrystallization new nuclei; Part of dislocation is released with the nucleation process; Meanwhile ，new nuclei grow up rapidly under the function of high temperature and the asymmetrical distribution o f the dislocation energy. These process proceed in the whole upsetting and stretching deformation.Therefore, if the forgings cast organization is completely