基于修正Drucker_PragerCap模型的金属粉末压坯残余应力数值分析_英.docxVIP

Trans. Nonferrous Met. Soc. China 23(2013) 2374?2382Numerical simulation of Trans. Nonferrous Met. Soc. China 23(2013) 2374?2382 Numerical simulation of residual stress field in green power metallurgy compacts by modified Drucker?Prager Cap model Rui ZHOU, Lian-hong ZHANG, Bai-yan HE, Yu-hong LIU Tianjin Key Laboratory of Equipment Design and Manufacturing Technology, Tianjin University, Tianjin 300072, China Received 30 July 2012; accepted 30 October 2012 Abstract: Compaction process simulation and residual stress prediction of green PM compact were carried out with elasto-plastic 3D FEA based on the modified Drucker?Prager Cap model in Abaqus. The model parameters of the investigated powder Distaloy AE were determined as functions of relative density through typical mechanical property tests of powder. The model was implemented as a user subroutine USDFLD. Single sided compaction of a d20 mm×5 mm disk green compact of Distaloy AE was simulated, and the residual stress of the disk after ejection was predicted with FEA. The FEA results of the compaction process and the residual stress of the disk show good agreement with compaction experiments and X-ray diffraction measurements, which validates the model and its parameters. The results indicate that the compressive residual stresses exist mainly in a thin layer on the side surface, but the residual stresses are very small on the top and bottom surfaces. Key words: residual stress; green compacts; numerical simulation; modified Drucker?Prager Cap model products. Finite element analysis (FEA) [3,4] as an effective numerical simulation technique can give a better understanding of the phenomena in PM by considering nonlinearity in geometry, material, and boundary condition. Over the years, several yield models have been successfully implemented in FEA to character the flow behavior of metal powder. KANG et al [5] validated the finite element results with experimental data based on the yield function of Shi