内齿轮冷挤压参数优化设计及模具寿命预测.docVIP

内齿轮冷挤压参数优化设计及模具寿命预测 【摘要】将正交试验设计方法和冷挤压数值模拟方法相结合，评估了冷挤压过程中参数：凹模锥角、摩擦系数和挤压速度对成形力的影响，并确定最优的工艺参数组合。以汽车减速轴为例，分组建立了冷挤压件和模具的有限元模型，运用正交试验方法进行分组仿真分析，通过对轴向挤压力数据的方差分析，确定最优的工艺参数组合，并根据优化后的参数，对模具的寿命进行预测。试验方法对实际工艺设计具有指导意义。 【关键词】冷挤压工艺参数，数值模拟，正交试验，寿命预测 Optimization For Cold Extrusion Parameters Of Inner Gear And Die’s Life Prediction Abstract: combining the orthogonal experiment with cold extrusion simulation, the parameters of the cold extrusion process, such as hail-cone-angle of the bottle die, friction coefficient and punch speed, were generally studied and the load on the dies was evaluated. Then the op