德尔福精益生产Leanmanufacturing培训.pptVIP

Interdependent Elements 相互依存的要素 Employee Environment Involvement 员工环境于参与 Business Objectives Scrap Jan. Apr. Jul. Dec. Uptime Goal On Time Delivery Goal Goal Employee Information Center Jan. Apr. Jul. Dec. Jan. Apr. Jul. Dec. Our improvement team抯 efforts have helped us meet our goals. Workplace Organization 工作场地组织 PULL CARDS T R A S H T O W E L S G L O V E S TOOLS Flow Manufacturing 流动制造 Coating Machining Welding Pressing Our integrated line is balanced to meet customer demand. Our people are flexible, and WIP is down due to single piece flow. Now that we do quick changeovers, we can run every part every day. Quality 质量 Error Proofing Two-point Inspection CONTROL WARNING Jig The light goes on if the machine fails. jamming pin The part won抰 go on unless it抯 oriented properly I checked it, but let me know if there are any problems. I抣l check it out before I do the next operation. Material Movement 物料流动 Make what we need when we need it Pull System KIT ADDRESS 0017-0010-002R Operational Availability 操作可用性 If I do need help, the white light means I need more material. This machine runs great now that we抮e doing preventative maintenance! MACHINE P.M. SCHEDULE CHANGE AIR FILTER CHANGE LIGHT BULBS CHANGE BELT CHANGE COOLANT CHANGE OIL FILTER CLEAN OUT SUMP ADJUST TENSION TIGHTEN GIBBS INSPECT WAYS MOTOR SIGNATURE 1 2 3 4 5 6 7 8 LIGHT CODES GREEN - RUNNING AMBER - SUPPORT RED - MACHINE DOWN WHITE - NEED STOCK BLUE -MAINTENANCE .........ACTUAL....657....GOAL...700...... ANDON BOARD LOCKOUT RULES Flow Manufacturing Workplace Organization (Visual Controls) Material Movement Quality Systems Employee Environment and Involvement Operational Availability $ Savings Available $ The Goal Enables Flow The Foundation for Flow Interdependent Elements 相互依存的要素 可实现的节约 目标 实施流动 流动的 基础 流动制造 工作场地组织 （直观控制） 物料流动 质量系统 员工环境和参与 操作可用性 * Allow for group discussion. Record some key responses on a flip chart / board. Continue with slide presentation. * Allow