以车代磨在轴承外圆加工中的应用.docVIP

以车代磨工艺在差速器壳轴承外圆加工中的应用 By turning instead of grinding process in the application of differential shell cylindrical bearing processing 摘 要 在传统的加工方法中，车削只是用来进行淬火前的粗加工，而在零件的精加工上，一般会选择磨床。差速器是汽车行走机械传动系统的重要组成部件，其作用是使左、右驱动轮以不同的速度旋转，以获得良好的转向性能。某厂利用磨削加工工艺无法解决轮间差速器壳轴承外圆同轴度以及被动轮端面跳动度问题，并且零件加工效率低，加工路线长，劳动强度大，同时相对增加了机床维护费用及生产现场安全隐患。为了解决以上问题，某厂进行了“以车代磨”的差速器零件加工工艺的试验。从此，该工序在数控车床上加工，采用三爪卡盘定位，不论设备还是工装都比原工艺所采用的稳定，能在很大程度上提高产品质量，且节省了大量人力、物力资产。 关键词：差速器 轴承外圆 以车代磨 磨削 同轴度 Abstract In the traditional processing method, turning just used for quenching before the rough machining, and in parts of the finishing, the general will choose grinding machine. Differential is walking car mechanical drive system is the important component parts, its function is to make left, right driving wheel in different speed rotation, to get good steering performance. A factory using grinding processing technology cannot solve between wheel differential shell bearing cylindrical coaxial degree and passive wheel face runout degree, and parts processing efficiency is low, the processing route length, labor intensity, and at the same time, relative increased machine maintenance cost and production site safety hidden trouble. In order to solve the above problem, a plant \to the car and grinding\ differential parts processing process of the test. From now on, this process in the numerical control lathe in processing, the use of three jaw chuck positioning, regardless of equipment or tooling are better than the original process the stability, can largely improve the quality of products, and save a lot of manpower and material resources assets. Key words: differential, cylindrical bearings, Turning for grinding, grinding, alignment 1.车削、磨削工艺的现状与发展 1.1磨削工艺的现状 图1 外圆磨床 图2 普通磨床 在传统的加工方法中，车削只是用来进行淬火前的粗加工，而在零件的精加工上，一般会选择磨床，以便达到更高要求的表面光洁度。即使在20世纪80、90年代，淬火后的精加工还只能采用磨削工艺，而车削也只能加工硬度不大于 HRC55的工件，这间接上造成了磨床对零件精加工的“垄断”地位，结果导