毕业设计大型液压装载机动臂锻造工艺及模具设计说明书.docVIP

大型液压装载机动臂锻造工艺及模具设计说明书 摘 要 本次项目主要是通过铸改锻以及尝试通过修改锻造工艺和模具设计的方式来使动臂的性能加强，进而能够达到降低成本的同时延长工件寿命的目的。由于铸造方式容易产生缩孔与与疏松，而锻造则会使坯料反复压制，让纤维连续，坯料中的疏松处压合，提高金属的致密度，细化金属晶粒，因此强度大于铸件。 设计过程中，锻件图和设备吨位已知，因此主要目的是将铸改锻后的锻造工艺和锻模设计成功运用于锻件的生产当中去，并且使生产出来的锻件满足力学性能的要求。在这一过程中包括飞边槽形式和尺寸、制坯工步、切边模等都需要反复地设计修改，最终达到理论上的要求。 主要设计步骤有：分析锻件图；计算主要参数；确定设备吨位；确定毛边槽形式和尺寸；绘制计算毛坯图；选择制坯工步；确定坯料尺寸；制坯型槽设计；锻模型槽设计；绘制锻模图等。通过此次铸改锻的生产方式转变，认识到锻造工艺的发展空间，为进一步提高生产效率提供了机会，也开阔了我们的视野。 关键词：动臂，锻造，模具设计，主要参数，绘制 LARGE HYDRAULIC LOADER ARM FORGING TECHNOLOGY AND DIEDESIGN SPECIFICATION ABSTRACT This project is mainly through casting and forging and attempts to modify theproperties of forging process and die design way to boom to strengthen, and can reduce the cost and to prolong the life of the workpiece.Because the casting prone to shrinkage and osteoporosis, while forging will make the blank repeatedly pressing, let loose in continuous fiber, blank pressing,increase the density of metal, metal grain refinement, so the strength is higher than that of castings. In the process of design, forging drawings and equipment tonnage is known, so the main objective is the forging process and die design of casting forging aftersuccessfully applied in forging production, and the production of forgings meet the requirements of mechanical properties. In this process, including the flash groove forms and sizes, making blank step, trimming die need to repeatedlymodify the design, finally achieve the theoretical requirements. The main design steps are: analysis of forging drawing; main parameters;determine the equipment tonnage; determine the groove forms and sizes;drawing blank map; selection of billet step; Determination of blank size; design of blank making groove; forging die groove design drawing die drawings.The casting and forging of the transformation of the mode of production, realizethe development space of forging technology, provides the opportunity to furtherimprove the production efficiency, but also br