连铸坯凝固过程热力耦合有限元模拟 .docVIP

　第44卷　第3期　2009年3月 钢铁 Iron and Steel 　Vol.44,No.3 March 　2009 连铸坯凝固过程热力耦合有限元模拟 陈　永1,2,　罗　歆3,　沈厚发3 (1.东北大学材料与冶金学院,辽宁沈阳110004;　2.攀枝花钢铁研究院材料研究所, 四川攀枝花617000;　3.清华大学机械工程系,北京100084 摘　要:以铸坯和结晶器之间的间隙热阻为纽带,考虑保护渣凝固对接触热阻和渣膜热阻的影响,建立了连铸结晶器与铸坯热力耦合模型并编写了相应的有限元仿真程序。模型预测的坯壳厚度和实验结果吻合良好,两者差值≤ 2mm 。应用模型分析了大方坯连铸结晶器内的传热过程和坯壳的应力分布。结果表明,随着拉速提高,凝固坯壳 厚度减薄,铸坯产生角部裂纹的趋势增加。 关键词:大方坯连铸;结晶器;传热;热2力变形;有限元法 中图分类号:TF77712　　文献标识码:A 　　文章编号 (20090320036204 Numerical Simulation on Thermo 2Mechanical Coupling in B loom Mold by Finite E lement Method C H EN Y ong 1,2,　L UO Xin 3,　SH EN Hou 2fa 3 (1.School of Materials and Metallurgy ,Northeastern University ,Shenyang 110004,Liaoning ,China ;　2.Department of Material Research ,Panzhihua Iron and Steel Research Institute ,Panzhihua 617000,Sichuan ,China ; 3.Department of Mechanical Engineering ,Tsinghua University ,Beijing 100084,China Abstract :A thermo 2mechanical finite element model was established to analyze the heat transfer f rom mold to strand and stress distribution in strand based on the air gap resistance between solidified shell and mold by considering the influence of the mold flux on the thermal resistance among the strand ,the flux film and the mold.The calculated strand shell thicknesses agreed well with the measured with a difference within 2mm.The heat transfer in the mold and stress distribution in the bloom at different casting speeds were obtained by using the model.It was shown that when the casting speed was increased f rom 0.7m/min to 0.9m/min ,the strand temperature became higher and the solidified shell thickness became thinner ,which increased the cracking risk near the strand corners. K ey w ords :continuous bloom casting ;mold ;heat transfer ;thermo 2mechanical deformation ;finite element method 作者简介:陈　永(19692,男,博士生,教授级高级工程师;　　E 2m ail :chenyong880@yahoo 1com 1cn ;　　修订日期:2008205220 　　在连铸结晶器内,热2力学行为相互影响、相互 作用。结晶器传热能力和特征决定了铸坯温度场、凝固坯壳厚度及其分布,影响着坯壳收缩和结晶器变形等力学行为;反之,铸坯收缩和结晶器变形影响着铸坯和结晶器之间的传热。因此,掌握结晶器内的热2力学行为必须建立合适的耦合数学模型[1~3]。