精益生产工具PPT培训课件讲义.ppt

Tenants of Single Piece Flow Do Not Make Defects Do Not Pass Along Defects Do Not Accept Defects Zero Defects = 0 Defects Not 3.4ppm Quality, Quality, Quality…Defects are the Worst Kind of Waste 7 Types of Waste Defective Parts Over Production Inventory Motion Transportation Waiting Manual Touches Batch Single Piece Flow From: The Toyota Production System Building Quality into the Process Single Piece Flow The next process is the customer … never send defects ! Sample Inspect catches Defect too Late When you Finally Find a Defect How many more do you have? Where are they in the process? What is the root Cause? Single Piece Flow catches Defects immediately When you find a Defect You only have one You know where it occurred You Can find/Resolve the Root Cause immediately Check, Do, Verify Check - The previous operators work. Do - Your work. Verify - That you did your work correctly. Process Inspect Transport Transportation is integrated into the production process via automation e.g., moving line Process Inspect Process Inspect Transport Process Inspect Transportation is integrated into the production process via human conveyance e.g., Chaku-Chaku Building Quality into the Process 2 ways to perform SPF The next process is the customer … never send defects ! Check, Do, Verify Gets you into Parts Per Million quality- When you verify your work, you catch 1 flaw in 100 parts. The next person checks your work and can catch 1/100 so that’s 1/10,000. Then that person Verifies their work and can catch 1/100. That’s 1/1,000,000 errors that can get through. Check, Do, Verify Every Customer in a Process has: - a right to expect perfect material - an obligation to inspect the material before use. - an obligation to inform the previous step in the process of any problem. - an obligation to stop the process until any problem has been resolved. Single piece or one piece flow is a means to primarily build Quality into the process. This is achieved by