单段煤气发生炉安全操作规程(完整版)[参照].pdfVIP

邯郸市友发钢管有限公司 煤气发生炉 安 全 操 作 规 程 2012 年4 月5 日 1 / 7 目 录 一、煤气发生炉点火前的检查工作 ···········································3 二、点火前的准备工作·························································3 三、铺炉及点火··································································3 四、煤气的输送··································································4 五、随时检查气化指标·························································4 六、生产操作要点·······························································4 七、停炉···········································································5 八、热备炉第二次开炉及煤层情况··········································6 九、停电应急措施及安全保护················································6 十、安全操作及保养注意事项················································6 十一、常见故障及处理方法···················································7 2 / 7 煤气发生炉安全操作规程 一、煤气发生炉点火前的检查工作 　　1、检查各管道是否畅通，各阀门是否灵活，各种零件是否齐全，位置是否 正确，能否正常使用。 　 2 、检查各种电器、仪表是否指示正确，开关是否良好。 　　3、接通电源后生产用水、蒸汽压、水压、电压是否正常。 4 、检查各部位的安全防爆装置是否有效。 5、检查操作时各种工具如：扳手、钳子、铁锤、钎棒等是否准备齐全。 二、点火前的准备工作 　　1、准备好点火用的木柴、刨花等引火材料。 2 、准备好煤渣、煤。 3、加煤斗内放满煤，所有水封部位灌满水（翻盖水封、观察孔水封、灰盘 水封、灰盘底下一次风机水封） 4 、准备好封炉门的耐火泥。 5、打开放气烟囱。 6、煤气总阀及放散除尘水箱加水方法：把通向加热炉的水封加满水，通向 放散烟筒的水封加水至排水位，冷用水带加满水。 7、自产蒸汽：水夹套及汽包加水至液面玻璃管上线限位。 三、铺炉及点火 　　1、选用充分燃烧过的30— 100mm 炉渣铺炉，使风帽能有较强的透风能力。 炉渣高出风帽150—200mm 左右以保护风帽，铺好后应吹风片刻，使炉 层通风顺畅。 2 、炉渣上面加入适当的木柴、刨花，然后关紧炉门，炉门用耐火水泥密封。 3、从平台上面观察孔，加入适当的柴油。 3 / 7 4 、点燃火把，从观察孔放入炉内使木柴点着，然后启动一次风机，使木柴 烧旺。 5、放入木柴，当火力很旺时，可加入少量煤和启动鼓风机，使四周燃烧均 匀后，便可加厚煤层，使之达到正常气化并准备送煤气，并同时把蒸汽 进入一