LeanProductiontraining精益生产培训.ppt

Lean Enterprise Overview; What do you expect from this training? 你期望从这个培训中学到什么?;Understand the five Lean Enterprise principles. 明白精益五原则 Know the concept value added and non-value added activities. 了解增值和非增值 Know the seven wastes in every our process. 明白七大浪费 Learn to see the sources of waste. 学会寻找浪费源 Learn how to view a process from the perspective of the ‘product’. 如何从”产品”的角度看制程 Understand key concepts to remove waste from any process. 在制程中消除浪费 Understand lean transformation model 了解精益生产转换模型 ; Lean production history 精益生产发展历程 Lean, what does it mean 什么是”精益生产”? Five lean principles ”精益”五原则 Value added and seven wastes 增值和七大”浪费” What is lean enterprise 什么是”精益”企业 Lean transformation result 精益改善结果 How to transform 如何进行精益生产模式转换 Lead time reduction guidelines 缩短生产周期的方法 Factory lean transformation example 企业”精益”生产案例 ;What is Lean? 什么是”精益生产”? What is Lean Enterprise? 什么是”精益”企业? ; It’s a factory thing. 工厂才用的着 It won’t work here. 这里不适用 We tried that. 我们试过 It’s all about one-piece flow. 单件流 5-S is cleaning up your desk. “5S”就是打扫你的办公桌 We’re different. 我们不一样 Zero inventory 零库存 Only about reducing workers 不过是削减工人;1600 1900 1925 1950 1975 2000;The product price will become lower with dozens of production,i.e. we want to produce more and more of the same product. (大批量生产, 成本大幅度降低);From Over-Demand to Over-Capacity;Interchangeable Parts 可互换部件 Eli Whitney;What is lean;Growth 成长;The Lean process;Value to the Customer;Defining Value;The Value streamWaste elimination;Focus On The Addition Of Value;18;Producing what is needed, when it is needed, with the minimum amount of materials, equipment, labor, and space; CRS reduced FY08 vs FY09 (1.05% to 0.71%) Shorter LT (from 28 to 21), can still decrease stock, and achieve better delivery security. For very old products, we can still achieve big improvement. Like BERYLL (-9 % PD) NOT efficiency increased more than 30% (-15%PD) To survive in more toug