分度盘加工工艺及其工艺装备设计 机械毕业论文.pdf

摘 要 本次毕业设计的课题是分度盘加工工艺规程及某一工序专用夹具设计，主要 内容如下： 首先，对零件进行分析，主要是零件作用的分析和工艺分析，通过零件分析 可以了解零件的基本情况，而工艺分析可以知道零件的加工表面和加工要求。根 据零件图提出的加工要求，确定毛坯的制造形式和尺寸的确定。 第二步，进行基面的选择，确定加工过程中的粗基准和精基准。根据选好的 基准，制订工艺路线，通常制订两种以上的工艺路线，通过工艺方案的比较与分 析，再选择可以使零件的几何形状、尺寸精度及位置精度等技术要求得到合理的 保证的一种工序。 第三步，根据已经选定的工序路线，确定每一步的切削用量及基本工时，并 选择合适的机床和刀具。对于粗加工，还要校核机床功率。 最后，设计钻 3 ×Φ9 孔的夹具。先提出设计问题，再选择定位基准，然后 开始切削力、夹紧力的计算和定位误差的分析。然后把设计的过程整理为图纸。 通过以上的概述，整个设计基本完成。 关键词 分度盘；加工工艺；夹具设计 目 录 第一章 设计任务概述 1.1 设计的主要内容 ···············································11 1.2 设计的指导思想 ···············································11 1.2.1 毕业设计的目的 ·············································11 1.2.2 毕业设计的任务 ·············································11 1.2.3 毕业设计的要求 ·············································11 1.2.4 毕业设计的原则 ·············································12 第二章 零件的工艺分析 2.1 零件的功能 ···················································13 2.2 零件结构工艺分析 ·············································13 2.3 零件的技术条件分析 ···········································14 2.3.1 零件的尺寸精度形位公差以及表面粗糙度 ·······················14 2.3.2 零件的技术要求 ·············································14 2.3.3 零件材料及热处理分析 ·······································15 第三章 毛坯的确定 3.1 确定毛坯的类型与制造方法 ·····································16 3.2 毛坯尺寸及加工余量 ···········································16 3.3 毛坯图 ·······················································17 第四章 工艺路线的制订 4.1 定位基准的选择 ···············································18 4.1.1 定位基准的选择原则 ·········································18 4.1.2 定位基准的确定 ·············································19 4.1.3 加工方法的确定 ·············································19 4.2 拟定工艺路线 ·················································19 4.3 机械加工工艺过程的确定 ·································