压铸模具毕业论文.docxVIP

学海无涯苦作舟! 学海无涯苦作舟! 压力铸造是目前成型有色金属铸件的重要成型工艺方法。 压铸的工艺特点是铸件的 强度和硬度较高，形状较为复杂且铸件壁较薄，而且生产率极高。压铸模具是压力铸造 生产的关键，压铸模具的质量决定着压铸件的质量和精度，而模具设计直接影响着压铸 模具的质量和寿命。因此，模具设计是模具技术进步的关键，也是模具发展的重要因素。 根据零件的结构和尺寸设计了完整的模具。设计内容主要包括：浇注系统设计、成 型零件设计、抽芯机构设计、推出机构设计以及模体结构设计。根据铸件的形状特点、 零件尺寸及精度，选定了合适的压铸机，通过准确的计算并查阅设计手册，确定了成型 零件以及模体的尺寸及精度，在材料的选取及热处理要求上也作出了详细说明，并在结 合理论知识的基础上，借助于计算机辅助软件绘制了各部分零件及装配体的立体图和工 程图，以保障模具的加工制造。 根据有关资料，采用扁平侧面浇注系统，降低了浇注时金属液对型芯的冲击，确定 了铸造工艺参数：铸件加工余量取 0.1?0.75mm,收缩率为0.4?0.7%，脱模斜度为 25?45 。模具整体尺寸为 900X 640X 835mm,符合所选压铸机安装空间。抽芯采 用斜滑块机构，拼合形式为两瓣式。推出机构采用 4根端面直径26mm的圆截面推杆, 推杆兼复位杆作用。经计算，推杆受力符合要求。通过电脑模拟显示，模具能够正常工 作，开启灵活。 关键词：压力铸造；压铸模具；锌合金铸件；底盘座 Abstract Die-casti ng moldi ng tech no logy is playi ng a key role in non-ferrous metal structure forming processes. Die-cast ing proces features are the stre ngth and hard ness of die casti ng on high, thin-walled cast ings with complex shape can be cast, and the producti on is efficie nt. The die-cast ing die is the key for the process of die cast in g, its quality decides the quality and accuracy of cast in gs, and the desig n of the die-cast ing die affects its quality and operat ing life directly. Therefore, desig ning the die-cast ing die is the key to tech no logical progress; it is also an importa nt factor in the developme nt of mold. Based mainly on parts of the desig n in tegrity of the structure and size, it scheme out the required spare parts. Desig n eleme nts in clude: desig n of gat ing system, forming part desig n, core-pulling mechanism design, the ejector design and the mold body structure design. According to the shape of features , parts size and accuracy, the author selected the appropriate die casti ng machi ne, through the exactly calculate and con sult desig n han dbooks, confirm the size and accuracy of the formi ng part and mold body structure, it also makes particular in structio n on the material selectio n and the requireme nts of the heat treatme nt, with theoretical basis, plotti ng out pictorial draw ing and casti ng draw