热加工：joining processes and equipment制造工程与技术(热加工)(2).ppt

Figure 28.11 (a) Schematic illustration of resistance projection welding. (b) A welded bracket. (c) and (d) Projection welding of nuts or threaded bosses and studs. (e) Resistance-projection-welded grills. Process Capabilities ① Spot welding equipment can be used for RPW by modifying the electrodes; ② The process produces a number of welds in one pass, extends electrode life, and is capable of welding metals of different thicknesses; ③ Nuts and bolts can be welded to sheet and plate by this process; joining of a network of wires can also be done by this process. metal basket（金属篮）, grills（烤架）, oven rack（炉架）, shopping cart（购物车） 28.5.5 Flash Welding (FW) (闪光焊) In FW, also called flash butt welding (闪光对焊)，heat is generated from the arc as the ends of the two members begin to make contact and develop an electrical resistance at the joint. After the proper temperature is reached and the interface begins to soften, an axial force is applied at a controlled rate, and a weld is formed by plastic deformation of the joint. Some metal (flash) is expelled from the joint as a shower of sparks during the process. Contact and back (arc) → → duration of high current (a shower of sparks) → → heating until interface soften → → axial force (plastic deformation, molten metal expelled from joint) The features of the Process: ① Impurities and contaminants （杂质与污染物）are squeezed out （挤出）during this operation, so the quality of the weld is good. ② A significant amount of material may, however be burned off （烧掉）during the welding process. (material loss) ③ The joint may later be machined to improve its appearance（外观）. ( remove burr 毛刺) ④ The machines for FW are usually automated and large, with a variety of power supplies ranging from 10kVA to 1500kVA. Process Capabilities ① The flash-welding process is suitable for end-to-end or edge-to-edge joining of sheets of similar or dissimilar metals 0.2 mm-25 mm thick and for end joining of bars 1 mm-75 mm in diameter. ②