压扣模具设计与制造方法.docxVIP

压扣模具设计与制造方法 摘要 压扣零件结构简单且对称，精度要求一?般，低于IT11,尺寸较小，广泛应用于各种 行业，特别是轻工业。它的作用日益突出，本篇论文正基于此。在现有正常生产条件下, 综合考虑各种因素，设计一?种最为合适的方案尤其重要。这篇论文以零件图为起点，分 析了压扑［零件的特点及成形工艺，主要分析了零件的结构工艺性、精度要求和材料的性 质。根据零件工艺性分析，初步提出几种方案，分别包含了单工序模，连续模和复合模。 通过比较这儿种方案的优缺点，结合零件的批量、精度等具体要求，选择了一副级进模, 包括切槽、拉深、弯曲和整形四个工位。画出了级进模的排样图，介绍了模具设计的定 义、原则与要求特别是级进模设计的基本步骤，流程图等。详细介绍了圧扌II级进模的结 构、工作过程及各工位的结构和模具主要零部件的特点。主要设计了两副模具，单工序 模屮的落料模和级进模，并将它们的装配图绘制在A0图纸上。其他主要零部件主要有 模架、定位零件、卸料及压料零件、导向零件和固定零件等等。他们屮的部分零件画在 零件图纸上。通过以上设计，就可以得到完整的压扣零件的制造方法。 关键词：压扣；冲切；拉深；弯曲；排样；级进模 Press Button Mold Design And Manufavturing Methods Author:XXXX Tutor:XXXXX Abstract The structure of pressing buckles is simple and symmetry, small size, commonly precision requirement, lower than ITII. They are widely used in many industries, especially the light industry. So their functions are standing out increasingly. In the existing normal manufacture condition, it is quite important to design a more appropriate project which contains all factors needs to be considered? This paper bases on these. It starts with the part chart. The characteristics and forming technology of the pressing buckles are analyzed. The structure process, precision required and the character of the material are analyzed primarily. Bring forward several projects from the process analyze of the part. They contain single working procedure die and progressive die and composite die separately. According to compare the advantage and disadvantage of these projects mentioned and the specific requirement of the part such as batch and precision, a progressive die is chosen as the best project. The project contains four working position, they are cutting, drawing, bending and face lifting. The layout of the progressive die is drawn, the definition, principle and requirement of die design are introduced, especially the basic process and flow chart of the design of progressive die .The structure and working process of the progressive die for cutting and drawing the pressing buckles are introduced. The