异厚板铝合金搅拌摩擦焊的温度场模拟-材料成型及控制工程专业.docxVIP

PAGE PAGE 33 异厚板铝合金搅拌摩擦焊的温度场模拟 材料成型及控制工程专业 摘 要 本论文通过ABAQUS有限元软件对异厚板铝合金的温度场分布进行了研究，设置几组不同焊接参数来分析温度变化规律并绘制出温度变化曲线，最后总结出不同厚度焊板的温度变化情况。 首先建立了异厚板铝合金其所对应的有限元的模型，并在此基础上，对搅拌摩擦焊接的过程中产生的温度场进行了数值上的分析。并且研究了两个不同方向上的温度变化，这两个方向分别时沿着焊缝的方向以及和焊缝相垂直的方向上。并且沿着焊缝的中心距离对其温度梯度的变化做了详细研究，并且将前进侧和后退侧的温度变化进行了对比。采用不同焊接工艺参数（包括搅拌头转速和焊接速度），对异厚板铝合金进行搅拌摩擦焊，并分析了焊接过程中温度场的变化规律。 研究结果表明，异厚板焊缝两侧温度场分布呈不对称椭圆状。由于两板厚度不同，焊缝两侧温度场存在差异，沿厚度方向上，温度场的分布为不对称“碗状”。随着搅拌头转速增加，焊板的最高温度也会随之升高；焊接速度增加，前进方向上焊板的最高温度会随之升高，后退方向上焊板的最高温度会下降。 关键词：搅拌摩擦焊；铝合金；异厚板；温度场；ABAQUS ABSTRACT In this paper, the temperature field distribution of aluminum alloy with different thickness was studied by ABAQUS finite element software. Several groups of different welding parameters were set to analyze the temperature variation rule and draw the temperature variation curve. Finally, the temperature variation of the plates with different thickness was summarized. Firstly, the corresponding finite element model of the aluminum alloy with different thickness is established, and on this basis, the temperature field generated during the process of friction stir welding is numerically analyzed. In addition, the temperature changes in two different directions were studied. The two directions were along the direction of the weld and perpendicular to the weld. In addition, the temperature gradient changes along the center distance of the weld are studied in detail, and the temperature changes on the forward side and the backward side are compared. Using different welding process parameters (including stirring head rotation speed and welding speed), friction stir welding of aluminum alloy with different thickness was carried out, and the variation law of temperature field during the welding process was analyzed. The results show that the different plate on both sides of weld temperature field distribution is asymmetrical elliptical. Due to the different thickness of the two plates, the temperature field on both sides of the weld is different. Along the thic