轴齿轮的机械加工工艺及工装设计设计书.pdfVIP

湖南农业大学东方科技学院 课程设计说明书 课程名称： 机械设计基础 题目名称： 轴齿轮的机械加工工艺及工装设计 班 级：20 12 级 机制 专业 1 班 姓 名： 刘 学 号： 201241903206 指导教师： 陈志亮 评定成绩： 教师评语： 指导老师签名： 20 年 月 日 内容摘要： 按照题目要求，对工件的工艺要求和技术要求进行分析，通过所学的知识先选择合理 的毛坯材料、外形与尺寸。并选择合理的定位基准与加工顺序。通过查找工艺手册选择并 计算工件的加工余量，制定最优的工艺路线，以节省成本和工时。再对最终的工艺路线的 各工序进行分析与计算其切削用量、进给量和切削速度，并计算所需工时。加工齿轮时， 综合考虑选择插齿进行齿轮加工，分析其工艺性确定工件的定位与夹紧方案，再计算其定 位误差和夹紧力，设计其专用的夹具。 关键词：轴齿轮、加工工艺、工序、夹具； 目 录 1.零件的工艺分 析 ····················································· ················4 1.1 零件的结构特 点 ······················································ ···············4 1.2 技术要 求 ······················································ ·······················4 1.3 加工工艺 性 ······················································ ····················4 2.毛坯的确 定 ····················································· ·······················5 3.零件的基准选 择 ····················································· ················6 4.重点工序的说 明····················································· ················6 5.工艺路线的制 定 ····················································· ················6 6.加工余量的确 定 ····················································· ················7 7.各工序切削用量的选择及工时的计 算 ········································9 8.专用夹具的设 计 ····················································· ··············19 8.1 问题的提 出 ······················································ ····················19 8.2 定位基准的选 择 ······················································ ················20 8.3 定位误差分 析 ······················································ ··················20 8.4 夹紧力的计 算 ·····