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1;2;3;4;5;6;7;8;9;10;11;12;13;14;15;16;17;18;19;20;21;22;23;24;25;26;27;28;29;30;31;32;33;34;35;36;37;38;39;40;41;42;43;44;Powder flame spraying:
For the powder flame spraying process, powder is fed directly into the flame by a stream of compressed air or inert gas (argon or nitrogen). Alternatively, It is important that the powder is heated sufficiently as it passes through the flame. The carrier gas feeds powder into the centre of an annular combustion flame where it is heated. A second outer annular gas nozzle feeds a stream of compressed air around the combustion flame, which accelerates the spray particles towards the substrate and focuses the flame.
Wire flame spraying
In the wire flame spraying process, the wire feed rate and flame settings must be balanced to produce continuous melting of the wire to give a fine particulate spray. The annular compressed air flow atomises and accelerates the particles towards the substrate.;46;50;51;52;53;54;56;Characteristics of plasma spraying:
Plasma spraying produces a high quality coating by a combination of a high temperature, high energy heat source, a relatively inert spraying medium and high particle velocities, typically 200-300 m.sec-1. However, some air becomes entrained in the spray stream and oxidation of the spray material may occur. The surrounding atmosphere also cools and slows the spray stream. Vacuum plasma (VPS) or low pressure plasma spraying (LPPS) reduces these problems by spraying in vacuum or a low pressure, inert gas environment. Plasma spraying is widely applied in the production of high quality sprayed coatings.;58;59;Principle:
is basically the same as the combustion powder spray process (LVOF) except that this process has been developed to produce extremely high spray velocity. There are a number of HVOF guns which use different methods to achieve high velocity spraying.
One method is basically a high pressure water cooled HVOF combustion chamber and long noz
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